The Castings

Project: The Castings, Piccadilly East

Location: Heyrod Street, Manchester

VCL membrane system supplier: ADA Fastfix

System used: illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer, illbruck TF448 High Performance Bonding Tape, ME322 Internal Tape 100

illbruck, a part of CPG UK, have celebrated the successful installation of their new A2 fire classified vapour control layer within an exciting new residential development in the heart of Manchester.

The project

The Castings, Piccadilly East is on a 0.7-acre site in the Manchester Piccadilly regeneration area and includes four stepped building elements rising to 25-storeys high. The development will consist of 352 build-to-rent (BTR) apartments, including a mix of studio, 1, 2, and 3 bed units, alongside roof terrace gardens, retail and amenity space, and a public square. The project was designed with a focus on sustainability, to deliver low energy consumption with highly efficient building fabric.

ADA Fastfix, a leading supplier into the construction industry, were approached to find an airtight vapour control membrane which would ensure high levels of thermal performance and energy efficiency in the building. As a ‘relevant building’ according to Building Regulations Approved Document B, the installed membrane needed to be a fire classified solution; an A2 fire classified solution was requested to provide enhanced fire safety for the building and its occupants.

The solution

ADA Fastfix selected illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer due to its enhanced reaction to fire classification of A2-s1, d0 to EN 13501-1, excellent product performance, and the accompanying technical support from the illbruck team. 

illbruck ME060 A2-Membrane uses advanced technology to combine reinforced glass fibre with an aluminium and laminated coating, providing long lasting strength and durability. The special coating also improves thermal performance by reflecting up to 95% of heat.  Its airtight and vapour-tight properties, which can be used to comply with Passivhaus, helps improve energy efficiency whilst protecting the building fabric from moisture vapour and condensation.

The application

Over 6,000m² of illbruck ME060 A2-Membrane Pro Air and Vapour Control Layer was attached to the Steel Frame Structure using TF448 50mm high performance tape. The lap joints and window details were then sealed with ME322 70mm tape. This system can be used on the internal structure of a timber frame or lightweight steel structure to manage air and moisture flow, as well as enhance the building’s thermal performance, energy efficiency, and fire safety. 

Alongside providing high performance products, the illbruck team also helped the client with detailed drawings, technical service and application guidance, and on-site support – to ensure a smooth installation process and great finished result.

Project overview

Scott Hurry, Area Sales Manager at CPG UK, said, “illbruck ME060 A2-Membrane was the ideal choice for this fabric first build due to its enhanced reaction to fire classification as well as helping to improve thermal performance in the building. This is the first major installation of our new ME060 A2 fire classified membrane - we’re delighted to work with ADA Fastfix to see our products installed in this development, where our membrane will be helping to protect the building and its residents for years to come.”