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Keystone Solid Wall Lintels - Standard/ Heavy/ Extra Heavy/ Extreme
Keystone Solid Wall Lintels - Standard/ Heavy/ Extra Heavy/ Extreme

Verified 4 days ago

Keystone Lintels Ltd

Solid Wall - 200 mm

Verified 4 days ago

Keystone Lintels Ltd

Solid Wall - 100 mm

Summary
Solid Wall | BBA | Part L Compliant | UKCA | CE | Galvanized & Stainless
Solid Wall | BBA | Part L Compliant | UKCA | CE | Galvanized & Stainless
Application
  • Solid wall lintels for use in internal and external solid wall construction to support walls, floors and roofs above window and door openings.
  • Solid wall construction.
  • Lintels should be installed with a minimum end bearing of 150 mm, bedded on mortar and levelled along its length and across its width.
  • The masonry above the lintel should be built in accordance with BS EN 1996-2.
  • Raise the inner and outer leaves simultaneously to avoid excessive eccentricity of loading, with a maximum height difference of 225 mm (masonry should be laid on a mortar bed and all perpendicular joints should be filled).
  • Allow the mortar to cure before applying floor or roof loads (temporary propping beneath a steel lintel is practised to facilitate speed of construction).
  • NHBC & LABC recommend a damp proof course (DPC) or cavity tray should be installed over all openings in external cavity walls.
  • When installing concrete floor units or other heavy components above a lintel, care should be taken to avoid shock loading and floor units should not be dragged into position. Masonry immediately above the lintel should be allowed to cure.
  • Point loads should not be applied directly onto lintel flanges. Lintels should have a minimum of 150 mm masonry between the flange and the application level of any form of loading. Consult Keystone’s Technical Department if applying a point load above a lintel.
  • The external lintel flange must project beyond the window/door frame and it is recommended that a flexible sealing compound is used between the underside of the lintel flange and the frame.
  • Do not cut lintels to length or modify them in any way without consulting a Keystone engineer.
  • Masonry should not overhang any flange by more than 25 mm.
  • The practice of propping a lintel is sometimes used to facilitate speed of construction. It should only be introduced after initial masonry load has been applied to the lintel.
  • Stop ends are required at each end of a lintel to prevent moisture cascading over the ends into the cavity and onto the inside wall.
  • At least two weep vents are required per opening and positioned not more than 450 mm apart.
  • Solid wall lintels for use in internal and external solid wall construction to support walls, floors and roofs above window and door openings.
  • Solid wall construction.
  • Lintels should be installed with a minimum end bearing of 150 mm, bedded on mortar and levelled along its length and across its width.
  • The masonry above the lintel should be built in accordance with BS EN 1996-2.
  • Raise the inner and outer leaves simultaneously to avoid excessive eccentricity of loading, with a maximum height difference of 225 mm (masonry should be laid on a mortar bed and all perpendicular joints should be filled).
  • Allow the mortar to cure before applying floor or roof loads (temporary propping beneath a steel lintel is practised to facilitate speed of construction).
  • NHBC & LABC recommend a damp proof course (DPC) or cavity tray should be installed over all openings in external cavity walls.
  • When installing concrete floor units or other heavy components above a lintel, care should be taken to avoid shock loading and floor units should not be dragged into position. Masonry immediately above the lintel should be allowed to cure.
  • Point loads should not be applied directly onto lintel flanges. Lintels should have a minimum of 150 mm masonry between the flange and the application level of any form of loading. Consult Keystone’s Technical Department if applying a point load above a lintel.
  • The external lintel flange must project beyond the window/door frame and it is recommended that a flexible sealing compound is used between the underside of the lintel flange and the frame.
  • Do not cut lintels to length or modify them in any way without consulting a Keystone engineer.
  • Masonry should not overhang any flange by more than 25 mm.
  • The practice of propping a lintel is sometimes used to facilitate speed of construction. It should only be introduced after initial masonry load has been applied to the lintel.
  • Stop ends are required at each end of a lintel to prevent moisture cascading over the ends into the cavity and onto the inside wall.
  • At least two weep vents are required per opening and positioned not more than 450 mm apart.
Description

All Keystone standard lintels satisfy the thermal performance requirements of Approved Document L of the Building Regulations (E & W), Northern Ireland’s Technical Booklet F and Scotland’s Technical Handbook, section 6. Provide a damp proof course / cavity tray over all lintels. For more detailed information applicable to a particular wall construction, contact Keystone Lintels Technical Department.


Refer to manufacturers literature for details regarding lintel ranges, height, thickness and Uniformly Distributed Load (UDL) figures.


Performance:

Fire:

  • Keystone lintels have been subjected to a fire test (WARRES No. 101263) in accordance with BS 476-20 and (Report No. 508704/R) in accordance with BS EN 1363-1 at Exova Warrington Fire and achieved a one hour fire performance.

Corrosion:

  • Keystone’s solid wall range of lintels are manufactured from high quality grade pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides) conforming to BS EN 845-2.
  • The use of austenitic stainless steel is ideal when the life expectancy and maintenance programme of a building are key considerations. 
  • Material / coating specification in buildings exceeding three storeys in a non-aggressive environment should be limited to austenitic stainless steel (chrome nickel alloys). 
  • Material / coating specification for buildings in an aggressive environment (e.g. coastal sites) should be limited to austenitic stainless steel (molybdenum chrome nickel alloys).

Structural:

  • The Keystone lintel range has safe working loads as detailed in each applicable loading table in the Keystone Steel Lintel Manual.
  • The structural performance figures within each table have been ascertained by testing in accordance with the requirements of standards BS EN 5977-2, BS EN 846-9 and BS EN 845-2.

Certification:

  • BBA Agrement certificate 98/3493 including regular assessment of production.
  • UKCA Assessment of performance, System 3.
  • CE Assessment of performance, System 3.
  • EN 1090-2 Execution Class 2, Declaration method 1,2,3a & 3b, Certificate 14/F106 & 14/F107.
  • ISO 9001 Quality Management Systems, Certificate 18/Q059.
  • ISO 14001 Environmental Management Systems, Certificate 18/E019.

Special lintels:

Keystone lintels can be supplied to suit a wide range of wall types, loading scenarios and bespoke custom made specials:

  • Arch lintels,
  • Bay lintels (square or splayed),
  • Corner lintels,
  • Bow lintels,
  • Sunlounge lintels.

Contact Keystone Lintels Technical Department for further information.

Stainless steel:

  • All Keystone’s range of lintels can be manufactured from austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). 
  • Upon request, other grades of stainless steel lintels are available conforming to BS EN 845-2.

Additional features:

  • Free scheduling and specification service.
  • Keystone Steel lintels have a service life commensurate with that of the building in which they are installed.
  • Keying options to suit required plastering applications.
  • Feature plate.
  • Cant brick.
  • Powder coating.
  • Soffit cladding.
  • Brick slip cladding.
  • Universal arch.
  • Roller shutter.
  • Weep holes.
  • Stop ends.
  • Bespoke.

Contact Keystone Lintels Technical Department for further information.

All Keystone standard lintels satisfy the thermal performance requirements of Approved Document L of the Building Regulations (E & W), Northern Ireland’s Technical Booklet F and Scotland’s Technical Handbook, section 6. Provide a damp proof course / cavity tray over all lintels. For more detailed information applicable to a particular wall construction, contact Keystone Lintels Technical Department.


Refer to manufacturers literature for details regarding lintel ranges, height, thickness and Uniformly Distributed Load (UDL) figures.


Performance:

Fire:

  • Keystone lintels have been subjected to a fire test (WARRES No. 101263) in accordance with BS 476-20 and (Report No. 508704/R) in accordance with BS EN 1363-1 at Exova Warrington Fire and achieved a one hour fire performance.

Corrosion:

  • Keystone’s solid wall range of lintels are manufactured from high quality grade pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides) conforming to BS EN 845-2.
  • The use of austenitic stainless steel is ideal when the life expectancy and maintenance programme of a building are key considerations. 
  • Material / coating specification in buildings exceeding three storeys in a non-aggressive environment should be limited to austenitic stainless steel (chrome nickel alloys). 
  • Material / coating specification for buildings in an aggressive environment (e.g. coastal sites) should be limited to austenitic stainless steel (molybdenum chrome nickel alloys).

Structural:

  • The Keystone lintel range has safe working loads as detailed in each applicable loading table in the Keystone Steel Lintel Manual.
  • The structural performance figures within each table have been ascertained by testing in accordance with the requirements of standards BS EN 5977-2, BS EN 846-9 and BS EN 845-2.

Certification:

  • BBA Agrement certificate 98/3493 including regular assessment of production.
  • UKCA Assessment of performance, System 3.
  • CE Assessment of performance, System 3.
  • EN 1090-2 Execution Class 2, Declaration method 1,2,3a & 3b, Certificate 14/F106 & 14/F107.
  • ISO 9001 Quality Management Systems, Certificate 18/Q059.
  • ISO 14001 Environmental Management Systems, Certificate 18/E019.

Special lintels:

Keystone lintels can be supplied to suit a wide range of wall types, loading scenarios and bespoke custom made specials:

  • Arch lintels,
  • Bay lintels (square or splayed),
  • Corner lintels,
  • Bow lintels,
  • Sunlounge lintels.

Contact Keystone Lintels Technical Department for further information.

Stainless steel:

  • All Keystone’s range of lintels can be manufactured from austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). 
  • Upon request, other grades of stainless steel lintels are available conforming to BS EN 845-2.

Additional features:

  • Free scheduling and specification service.
  • Keystone Steel lintels have a service life commensurate with that of the building in which they are installed.
  • Keying options to suit required plastering applications.
  • Feature plate.
  • Cant brick.
  • Powder coating.
  • Soffit cladding.
  • Brick slip cladding.
  • Universal arch.
  • Roller shutter.
  • Weep holes.
  • Stop ends.
  • Bespoke.

Contact Keystone Lintels Technical Department for further information.

Product certifications
Color
Silver
Silver
Finish
Galvanized, Powder-coated
Galvanized, Powder-coated
Material
Steel, Stainless steel
Steel, Stainless steel

Specification

Classification data
Standard
To BS EN 845-2.
To BS EN 845-2.
Lintel type
Composite.
Composite.
Material finish and coating reference
Pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides). Material Coating Ref L14., Austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). Material Coating Ref L3., Austenitic stainless steel, grade 316 2b BS EN 10088-Part 2 Astm 316/316L (European Grade 1.4404). Material Coating Ref L1.
Pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides). Material Coating Ref L14., Austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). Material Coating Ref L3., Austenitic stainless steel, grade 316 2b BS EN 10088-Part 2 Astm 316/316L (European Grade 1.4404). Material Coating Ref L1.
Sizes
As Lintels schedule.
As Lintels schedule.
Characteristics
-
-
Resistance to fire
Minimum period of 60 minutes, consult Keystone Lintels Technical Department.
Minimum period of 60 minutes, consult Keystone Lintels Technical Department.
Thermal conductivity
Part L compliant.
Part L compliant.

Additional properties

Wall width
200 mm.
100 mm.
Duty
Standard duty., Heavy duty., Extra heavy duty., Extreme duty.
Standard duty., Heavy duty., Extra heavy duty., Extreme duty.
Accessories
Not required., Keying options to suit required plastering applications., Feature plate., Cant brick., Powder coating., Soffit cladding., Brick slip cladding., Universal arch., Roller shutter., Weep holes., Stop ends., Bespoke.
Not required., Keying options to suit required plastering applications., Feature plate., Cant brick., Powder coating., Soffit cladding., Brick slip cladding., Universal arch., Roller shutter., Weep holes., Stop ends., Bespoke.

Sustainability data

Material
Steel, Stainless steel
Steel, Stainless steel
Recyclability
100% Recyclable
100% Recyclable