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Internal Basement Slab Waterproofing and Vapour Barrier System - Koster VAPlite.
Internal Basement Slab Waterproofing and Vapour Barrier System - Koster VAPlite.

Verified 5 months ago

Koster Aquatecnic Ltd

Koster VAPlite system for basements, with Koster NB1 Grey

Verified 5 months ago

Koster Aquatecnic Ltd

Koster VAPlite system for above ground use, with Koster KB Pox IN

Summary
Internal Type A Waterproofing, Vapour control and a high strength screed - all in one system. Liquid water and vapour transmission through concrete slabs is prevented and a wearing surface created.
Internal Type A Waterproofing, Vapour control and a high strength screed - all in one system. Liquid water and vapour transmission through concrete slabs is prevented and a wearing surface created.
Application

For application to unsealed interior concrete floor slabs such as basement rooms, retail space, private homes and offices and other construction which are exposed to moisture from the underside due to faulty or missing damp proof membrane (DPM).

 

For application in fast-track construction where there is vapour barrier (DPM) installed under the floor slab, but application of the floor build-up is required before the concrete has completely dried out and the RH readings for the floor are above those advised for the floor finish. 

 

During drying of concrete high alkalinity can become concentrated towards the top surface of the concrete, causing damage to some resin floors and adhesives. The VAPlite System is resistant to alkalinity (pH 13–14) and serves as a barrier protecting the floor build-up from the effects of high alkalinity.

 

In situations where a vapour open flooring is to be used, but the DPM is missing, damaged or status unknown, the VAPLite system, will create an effective vapour barrier, preventing elevated humidity levels within the room (a particular issue for basement rooms).

 

VAPLite is intended for basements, lightly trafficked areas (foot traffic only) and smaller areas where shotblasting is not practical. All components of the system must be used as directed including the Koster SL Premium screed. For larger areas, areas subject to vehicular traffic, and areas requiring direct application of the finished floor (without levelling screed) the Koster VAP 2000 I System (covered by a separate NBS) is recommended by the manufacturer and shot blasting (or Koster approved equivalent) will be required.  

For application to unsealed interior concrete floor slabs such as basement rooms, retail space, private homes and offices and other construction which are exposed to moisture from the underside due to faulty or missing damp proof membrane (DPM).

 

For application in fast-track construction where there is vapour barrier (DPM) installed under the floor slab, but application of the floor build-up is required before the concrete has completely dried out and the RH readings for the floor are above those advised for the floor finish. 

 

During drying of concrete high alkalinity can become concentrated towards the top surface of the concrete, causing damage to some resin floors and adhesives. The VAPlite System is resistant to alkalinity (pH 13–14) and serves as a barrier protecting the floor build-up from the effects of high alkalinity.

 

In situations where a vapour open flooring is to be used, but the DPM is missing, damaged or status unknown, the VAPLite system, will create an effective vapour barrier, preventing elevated humidity levels within the room (a particular issue for basement rooms).

 

VAPLite is intended for basements, lightly trafficked areas (foot traffic only) and smaller areas where shotblasting is not practical. All components of the system must be used as directed including the Koster SL Premium screed. For larger areas, areas subject to vehicular traffic, and areas requiring direct application of the finished floor (without levelling screed) the Koster VAP 2000 I System (covered by a separate NBS) is recommended by the manufacturer and shot blasting (or Koster approved equivalent) will be required.  

Description

The Koster VAPlite system has been developed as a complete floor protection system for use in both basement areas subjected to hydrostatic pressure, and ground level or suspended floor slabs subject to short term or long term elevated relative humidity (RH) values. The Koster VAPlite system can provide a BBA approved negative side waterproofing, a quantifiable vapour barrier and a high strength self-levelling screed, all within a 10 mm build-up.  

Controlling the water vapour within the floor slab will:

  • Prevent osmotic blistering or damage due to vapour drive for impermeable floor finishes such as resin or vinyl.
  • Prevent re-emulsification of adhesives due to high moisture levels within the build-up.
  • Protect moisture sensitive flooring such as wooden floors.
  • Allow application of floor finishes in fast-track projects, where the RH value of the slab is too high for the intended flooring.

 

The VAPlite System includes the following steps:

Base coat:

For floor slabs subject to hydrostatic pressure: Polysil TG500 primer (impregnation) followed by 2 coats of Koster NB1 Grey, BBA approved negative side, crystallising, sealing slurry. For ground level or suspended floor slabs: Koster KB Pox IN, ultra-low viscosity epoxy impregnation to fill open pores within the concrete.

 

Vapour control:

All slabs: After 7 days, apply a single coat of Koster VAP I 2000.

 

Screed primer:

All slabs: After 24 hours apply one coat of VAP I 06 Primer (for non-absorbent surfaces).

 

Screed:

All slabs: Koster SL Premium, high strength, self-leveling screed is applied between 8 mm and 15 mm to provide a level, hard wearing surface to receive any flooring finish and protect the waterproofing and vapour control layers below.

System build-up:

Basement:

  1. Koster Polysil TG500 (impregnation).
  2. Koster NB1 Grey (approximately 2 mm).
  3. Koster VAP I 2000 (adds approximately 0.2 mm).
  4. Koster VAP I 06 (approximately 100 microns).
  5. Koster SL Premium (8–15 mm as required).
  6. Floor covering/ coating (as required).

Above-ground:

  1. Koster KB Pox IN (impregnation).
  2. Koster VAP I 2000 (adds approximately 0.5 mm).
  3. Koster VAP I 06 (approximately 100 microns).
  4. Koster SL Premium (8–15 mm as required).
  5. Floor covering/ coating (as required).

Features and benefits:

  • Thin layer build-up, 8–15 mm, making the system suitable for new and existing areas.
  • Suitable for concrete slabs with no underside DPM (damp proof membrane) or WPM (waterproof membrane).
  • Permanently withstands an elevated moisture level in the concrete of up to 100% relative humidity (RH).
  • Resistant to a permanently aggressive environment with pH values up to 14.
  • Suitable for all flooring types, even moisture sensitive finishes, in basement areas.

Please contact the Koster Technical Team for more information on the system or assistance with specification - technical @kosteruk.com.

The Koster VAPlite system has been developed as a complete floor protection system for use in both basement areas subjected to hydrostatic pressure, and ground level or suspended floor slabs subject to short term or long term elevated relative humidity (RH) values. The Koster VAPlite system can provide a BBA approved negative side waterproofing, a quantifiable vapour barrier and a high strength self-levelling screed, all within a 10 mm build-up.  

Controlling the water vapour within the floor slab will:

  • Prevent osmotic blistering or damage due to vapour drive for impermeable floor finishes such as resin or vinyl.
  • Prevent re-emulsification of adhesives due to high moisture levels within the build-up.
  • Protect moisture sensitive flooring such as wooden floors.
  • Allow application of floor finishes in fast-track projects, where the RH value of the slab is too high for the intended flooring.

 

The VAPlite System includes the following steps:

Base coat:

For floor slabs subject to hydrostatic pressure: Polysil TG500 primer (impregnation) followed by 2 coats of Koster NB1 Grey, BBA approved negative side, crystallising, sealing slurry. For ground level or suspended floor slabs: Koster KB Pox IN, ultra-low viscosity epoxy impregnation to fill open pores within the concrete.

 

Vapour control:

All slabs: After 7 days, apply a single coat of Koster VAP I 2000.

 

Screed primer:

All slabs: After 24 hours apply one coat of VAP I 06 Primer (for non-absorbent surfaces).

 

Screed:

All slabs: Koster SL Premium, high strength, self-leveling screed is applied between 8 mm and 15 mm to provide a level, hard wearing surface to receive any flooring finish and protect the waterproofing and vapour control layers below.

System build-up:

Basement:

  1. Koster Polysil TG500 (impregnation).
  2. Koster NB1 Grey (approximately 2 mm).
  3. Koster VAP I 2000 (adds approximately 0.2 mm).
  4. Koster VAP I 06 (approximately 100 microns).
  5. Koster SL Premium (8–15 mm as required).
  6. Floor covering/ coating (as required).

Above-ground:

  1. Koster KB Pox IN (impregnation).
  2. Koster VAP I 2000 (adds approximately 0.5 mm).
  3. Koster VAP I 06 (approximately 100 microns).
  4. Koster SL Premium (8–15 mm as required).
  5. Floor covering/ coating (as required).

Features and benefits:

  • Thin layer build-up, 8–15 mm, making the system suitable for new and existing areas.
  • Suitable for concrete slabs with no underside DPM (damp proof membrane) or WPM (waterproof membrane).
  • Permanently withstands an elevated moisture level in the concrete of up to 100% relative humidity (RH).
  • Resistant to a permanently aggressive environment with pH values up to 14.
  • Suitable for all flooring types, even moisture sensitive finishes, in basement areas.

Please contact the Koster Technical Team for more information on the system or assistance with specification - technical @kosteruk.com.

Product certifications
Color
Grey
Grey
Finish
Smooth
Smooth
Material
Mineral, Epoxy resin
Mineral, Epoxy resin
Shape
Formless
Formless
Length
Bespoke
Bespoke
Width
Bespoke
Bespoke
Height
Bespoke
Bespoke
Warranty description
Ten year
Ten year
SKU Code
KÖSTER VAP I 2000, KÖSTER NB1 Grey, KÖSTER Polysil TG500, KÖSTER VAP 06 Primer, KÖSTER SL Premium
KÖSTER VAP I 2000, KÖSTER NB1 Grey, KÖSTER Polysil TG500, KÖSTER VAP 06 Primer, KÖSTER SL Premium

Specification

Classification data
Damp proof coatings
-
-
Coating materials
Cementitious slurry, epoxy based resin, polymer modified cementitious screed.
Cementitious slurry, epoxy based resin, polymer modified cementitious screed.

Additional properties

Repair and restoration
Not required.
Köster KB Pox IN.
Primary layer
Koster Polysil TG500.
Koster KB Pox IN.
Water tightness – Negative side
Koster NB1 Grey.
Not required.
Vapour barrier
Koster VAP I 2000.
Koster VAP I 2000.
Intermediate layer
Koster VAP 06 Primer.
Koster VAP 06 Primer.
Screed
Koster SL Premium.
Koster SL Premium.
Finishing Options
Not required., Koster CT 215 Universal Floor - High-build water-based Epoxy., Koster CT 215 Universal Floor - Self-levelling 2 mm thick., Koster CT 215 Universal Floor - with highly decorative colour chips finish., Koster CT 215 Universal Floor - with R11 non-slip finish.
Not required., Koster CT 215 Universal Floor - High-build water-based Epoxy., Koster CT 215 Universal Floor - Self-levelling 2 mm thick., Koster CT 215 Universal Floor - with highly decorative colour chips finish., Koster CT 215 Universal Floor - with R11 non-slip finish.
Curing time
Full cure within 28 days of screeding, can be overcoated after 48 hours.
Full cure within 28 days of screeding, can be overcoated after 48 hours.
Technical characteristics, other
Koster VAPlite system including Koster NB1 Grey for below ground application against hydrostatic pressure.
Koster VAPlite system including Koster KB Pox IN for ground level or suspended slabs.
Sd value
65.2 m.
65.2 m.
Water resistance
Resistant to 130 m head of negative side water pressure.
Resistant to 130 m head of negative side water pressure.
CompressiveStrength
45 N/mm².
45 N/mm².

Sustainability data

Contains Red List materials
No
No
Country of material origin
Germany
Germany
Country of product manufacture
Germany
Germany
Manufacturing plant location
Dieselstraße 1-10, 26607 Aurich, Germany
Dieselstraße 1-10, 26607 Aurich, Germany
Material
Mineral, Epoxy resin
Mineral, Epoxy resin
Recyclability
No
No
Recycled content
0 %
0 %
Expected Life
60 year
60 year