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Bauder Thermofol PVC Inverted Roof System - Loose Ballasted

Verified by manufacturer 8 months ago

Bauder Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

  • EPD

    EPD

    Certificate type

  • CCPI System

    CCPI System

    Certificate type

Loose ballasted, inverted roof, single ply membrane waterproofing system suitable for new build, refurbishment and extensive green roof applications and used primarily on concrete decks

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Description

Loose-ballasted, inverted, single-ply polyvinyl chloride (PVC) waterproofing roof system.

 

Bauder Single Ply Thermofol PVC Roof system is suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. Can also be used for extensive green roof situations.


Characteristics of the system:

  • Membrane thicknesses available in 1.2, 1.5, 1.8 and 2.0mm.
  • Thermofol membrane is reinforced with pre-coated polyester cross weave matting.
  • Acoustic rain noise solution with thirty party testing laboratory SRL is available from Bauder Technical Dept.
  • FM Approved Assemblies as defined on the FM online database ‘RoofNav’.
  • High performance halogen-free fire retardant.
  • Comprehensive range of guarantee packages to fulfil cover requirements for the project (dependant on system/product selection). For more information contact our technical dept for a sample guarantee outlining cover level, terms and conditions.


Verified properties:

 

  • CCPI Verification 0007700024/1025: this systems CCPI mark provides accuracy of data delivering assurance to specifiers.
  • BBA Certificate 06/4354
  • Fire classification BROOF(t4) to BS EN 13501-5 tested to TS 1187 test 4 for external fire exposure on defined permutations of product build up.
  • Fire properties – membranes deemed “unrestricted” in certain circumstances as categorised in BBA certificate.
  • Service life >35 years.
  • EPD Certification: Membranes, Insulations.
  • FM Approval: Defined assemblies are approved for mechanically fastened systems and it is possible for ballasted installations to achieve compliance when FM guidelines are followed.

General information

Color

Grey

Finish

Smooth

Material

Polyvinyl chloride (PVC)

Height

3.5 mm

Guidance for specification option:

Total thickness for BauderTHERMOFOL U 15 V FR fleece-backed reinforced PVC membrane. 3.5 mm includes 2 mm-thick fleece.

Warranty description

Guidance for specification option:

Guarantee options could include ‘Product’, ‘Product and Workmanship’ and ‘Product, Workmanship and Design’ Guarantees. All guarantees available for this system are subject to the works being carried out in accordance with the Bauder specification and being installed by a Bauder Approved installer. For full details and further information regarding guarantees and alternative systems please contact your local Bauder Representative or technical@bauder.co.uk.

Uniclass

Ss_30_40_30_79 Single layer sheet inverted roof covering systemsPrimary

CAWS

J42/120 Inverted roof covering

Product range

Single Ply Systems

Specification data - Single layer sheet inverted roof covering systems

Preparation

-

Horizontal work

-

Manufacturer guidance

Contact Bauder to confirm substrate suitability if required.

Skirtings and vertical work

-

Manufacturer guidance

Contact Bauder to confirm substrate suitability if required.

Separating layer

Not required.

Guidance for specification option:

For Thermofol U15 V FR.

BauderSYN GV 120 glass fleece protection layer.

Guidance for specification option:

Lightweight glass isolation fleece, loose-laid to provide isolation in-between PIR FA Tapered Insulation and Thermofol (unbacked – PVC membrane).

  • Width: 2 m.
  • Length: 100 m.
  • Thickness: 0.75 mm (approximate).
  • Weight: 120 g/m².

Waterproof covering

-

Type

BauderTHERMOFOL U 15 V FR.

Guidance for specification option:

A fleece-backed, polyester-reinforced polyvinyl chloride (PVC) membrane, designed for both adhesive and mechanical fastening.

Both mechanically fastened and adhered systems are usually installed using hot air welding techniques at the seams, where the sheets are fused together by heat, creating a totally secure, homogenous layer.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 3.5 mm (includes 2 mm fleece).
  • Weight: 2.04 kg/m².
  • Surface: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • Bottom: polyester fleece – dark grey.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1000 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 20%.

BauderTHERMOFOL U 12 FR.

Guidance for specification option:

A polyester-reinforced polyvinyl chloride (PVC) membrane, providing a strong, versatile solution for both adhesive and mechanically fastened roofing projects. The surface resists UV damage, and is highly solar reflective in light grey colour. It has a high tensile strength, and is reinforced with a pre-coated polyester cross-weave to make it resistant to tears and punctures, ensuring durability. A wide range of fasteners is available for mechanical attachment of the membrane to metal, timber, concrete and many other decking materials.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 1.2 mm.
  • Weight: 1.47 kg/m².
  • Surface: light grey (RAL 7035).
  • Bottom: dark grey.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1000 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 19%.

BauderTHERMOFOL U 15 FR.

Guidance for specification option:

A polyester-reinforced polyvinyl chloride (PVC) membrane, providing a strong, versatile solution for both adhesive and mechanically fastened roofing projects. The surface resists UV damage, and is highly solar reflective in light grey colour. It has a high tensile strength, and is reinforced with a pre-coated polyester cross-weave to make it resistant to tears and punctures, ensuring durability. A wide range of fasteners is available for mechanical attachment of the membrane to metal, timber, concrete and many other decking materials.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 1.5 mm.
  • Weight: 1.81 kg/m².
  • Surface: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • Bottom: dark grey.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1000 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 19%.

BauderTHERMOFOL U 18 FR.

Guidance for specification option:

A polyester-reinforced polyvinyl chloride (PVC) membrane, providing a strong, versatile solution for both adhesive and mechanically fastened roofing projects. The surface resists UV damage, and is highly solar reflective in light grey colour. It has a high tensile strength, and is reinforced with a pre-coated polyester cross-weave to make it resistant to tears and punctures, ensuring durability. A wide range of fasteners is available for mechanical attachment of the membrane to metal, timber, concrete and many other decking materials.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 1.8 mm.
  • Weight: 2.16 kg/m².
  • Surface: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • Bottom: dark grey.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1000 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 19%.

BauderTHERMOFOL U 20 FR.

Guidance for specification option:

A polyester-reinforced polyvinyl chloride (PVC) membrane, providing a strong, versatile solution for both adhesive and mechanically fastened roofing projects. The surface resists UV damage, and is highly solar reflective in light grey colour. It has a high tensile strength, and is reinforced with a pre-coated polyester cross-weave to make it resistant to tears and punctures, ensuring durability. A wide range of fasteners is available for mechanical attachment of the membrane to metal, timber, concrete and many other decking materials.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 2 mm.
  • Weight: 2.46 kg/m².
  • Surface: light grey (RAL 7035).
  • Bottom: dark grey.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1000 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 20%.

Manufacturer guidance

Insert colour required where applicable.

Insulation

-

Type

Bauder JFRI PREMIUM+ Inverted Insulation.

Guidance for specification option:

Insert required thickness, 85–240 mm in 5 mm increments.


Designed specifically for inverted roof applications.

  • Type: High-performance, rigid expanded polystyrene (EPS) insulation boards.
  • Facing: Unfaced.
  • Colour: Grey.
  • Nominal weight: 30 kg/m³.
  • Standard board size: 1215 x 1215 mm (including 15 mm rebate).
  • Thermal conductivity: Declared 0.031 W/m·K; design 0.031 W/m·K (may vary, dependent on thickness specified).
  • Design load compressive strength: 0.20 N/mm² with 10% nominal compression.
  • Ozone depletion potential (ODP): Zero.
  • Global warming potential (GWP): <5 kg CO2 Eq./kg.
  • Recyclability: 100%.


Consult manufacturer's literature for further details.

Bauder JFRI PREMIUM (300) Inverted Insulation.

Guidance for specification option:

Insert required thickness, 90–240 mm in 5 mm increments.


Designed specifically for inverted roof applications.

  • Type: High-performance, rigid expanded polystyrene (EPS) insulation boards.
  • Facing: Unfaced.
  • Colour: White.
  • Weight: 40 kg/m³.
  • Standard board size: 1215 x 1215 mm (including 15 mm rebate).
  • Thermal conductivity: Declared 0.033 W/m·K; design 0.033–0.035 W/m·K (may vary, dependent on thickness specified and application).
  • Design load compressive strength: 0.30 N/mm² with 10% nominal compression.
  • Ozone depletion potential (ODP): Zero.
  • Global warming potential (GWP): <5 kg CO2 Eq./kg.
  • Recyclability: 100%.


Consult manufacturer's literature for further details.

Bauder XPS (300) Inverted Insulation Flatboard.

Guidance for specification option:

A range of flat high-performance, rigid extruded polystyrene insulation boards.

  • Type: high-performance, rigid extruded polystyrene insulation boards.
  • Facing: smooth, self-finished.
  • Density: 30 kg/m³.
  • Standard board size: 1250 x 600 mm.
  • Board thickness: 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 100 mm, 120 mm, 140 mm.
  • Thermal conductivity: 30 mm: 0.034 W/m·K; 40–50 mm: 0.035 W/m·K; >50 mm: 0.036 W/m·K.
  • Compressive strength: 0.30 N/mm².
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <1 kg CO2 Eq./Kg.


Bauder XPS (500) Inverted Insulation Flatboard.

Guidance for specification option:

A range of flat, high-performance, rigid extruded polystyrene insulation boards.

  • Type: high-performance, rigid extruded polystyrene insulation boards.
  • Facing: smooth, self-finished.
  • Density: 35 kg/m³
  • Standard board size: 1250 x 600 mm.
  • Board thickness: 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 100 mm, 120 mm, 140 mm.
  • Thermal conductivity: 40–60 mm: 0.034 W/m·K; >60 mm 0.036 W/m·K.
  • Compressive strength: 0.50 N/mm².
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <1 kg CO2 Eq./Kg.


Water control layer

Bauder JFRI WFRL.

Guidance for specification option:

Supplied as part of the JFRI Inverted Insulation system to minimize water flow through and below the insulation.

  • Width: 3 m.
  • Length: 100 m.
  • Thickness: 0.45 mm.
  • Weight: 0.1 kg/m².
  • Colour: Black.


Bauder XPS WFRL.

Guidance for specification option:

Supplied as part of the XPS Inverted Insulation system to minimize water flow through and below the insulation.

  • Width: 3 m.
  • Length: 100 m.
  • Thickness: 0.17 mm.
  • Weight: 0.06 kg/m².
  • Colour: White.

Ballast

Bauder Supported Paving.

Guidance for specification option:

A range of pedestal support systems designed to meet the exacting standards of finishing levels demanded when specifying open-jointed paving and decking finishes for hard landscaped intensive rooftops.

 

  • Bauder Slope Correcting (DPH) Pedestal: fully adjustable pedestal with slope corrector, achieves depths from 17 mm to 1070 mm.
  • Bauder Adjustable (PB) Pedestal: adjustable pedestal, achieves depths from 18-955 mm.
  • Bauder Non-Combustible (NC) Pedestal: All metal, non-combustible, with integrated slope corrector, achieves depths from 42-282 mm.

 

Ballast by others – 20-40 mm rounded washed pebbles.

Bauder Supported Decking.

Guidance for specification option:

A range of pedestal support systems designed to meet the exacting standards of finishing levels demanded when specifying open-jointed paving and decking finishes for hard landscaped intensive rooftops.

 

  • Bauder Slope Correcting (DPH) Pedestal: fully adjustable pedestal with slope corrector and available kit support for joist battens, achieves depths from 17 mm to 1070 mm.
  • Bauder Adjustable (PB) Pedestal: adjustable pedestal with available joist holder accessory for decking, achieves depths from 18-955 mm.
  • Bauder Non-Combustible (NC) Pedestal: All metal, non-combustible, with integrated slope corrector and non-combustible Bauder Ali-Rail for decking, achieves depths from 42-282 mm.

 

Ballast by others – 20-40 mm rounded washed pebbles.

System accessories

Bauder Thermofol D18 PVC Detailing Membrane.

Guidance for specification option:

  • This unreinforced detailing membrane is manufactured from Polyvinyl Chloride membrane (PVC). The product is highly flexible due to the incorporation of internal plasticizers during the manufacturing process. This combination of materials provides high elongation, good thermal stability and flexibility. Complex three-dimensional detailing to curves, pipes or awkward shapes can be formed using Thermofol un-reinforced D18 membrane. Otherwise BauderPVC IE/AE corners must be used at intersections and returns.
  • Available in all three membrane colours. Light Grey (RAL 7035), Blue Grey (RAL 7031), Anthracite (RAL 7016).
  • Membrane to be either fully bonded using Bauder Thermofol Contact Adhesive - Drum or mechanically fixed according to the construction - refer to the Bauder Single Ply Installation Manual for further guidance.


BauderPVC IE/AE corners.

Guidance for specification option:

  • Pre-formed PVC internal and external corners for use with Thermofol membrane.
  • These products are designed to dress into 90° corners; they can be warmed and manipulated to fit corners over and under 90°. If this is not possible, a gusset must be dressed at an internal corner, and a piece of D18 unreinforced detailing membrane can be used at an external corner with a ‘thumb print’.
  • Internal (90 x 90 mm) and External (150 x 170 mm) pre-formed corners can be reversed to allow them to be used at other junction points, to ensure that a watertight seal is easy to achieve.
  • Pre-formed corners must be fully heat-welded from the centre outwards, working around each side until the entire patch is welded.
  • Available in all three membrane colours: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • For information, please contact Bauder Technical Department.


BauderPVC VBL 14 laminated metal sheet.

Guidance for specification option:

  • 1.4 mm thick. A 0.6 mm-thick, hot-dip galvanized steel plate, laminated on one side with a 0.8 mm-thick layer of Thermofol PVC, for use in creating flashings and detailing.
  • Available in all three membrane colours: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • Bauder Thermofol Coated Metal (1 x 2 m) is supplied in pallet quantities in flat sheet form.
  • Full fixing and installation information can be found in the Single Ply Technical installation Guide.


BauderPVC VBL 14 laminated metal.

Guidance for specification option:

  • 1.4 mm thick. A 0.6 mm thick, hot dip galvanized steel plate, laminated on one side with 0.8 mm thick layer of Thermofol PVC, for use in creating flashings and detailing.
  • Available in all three membrane colours: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).
  • Each flashing type is supplied in a standard 2 m length.
  • Full fixing and installation information can be found in the Single Ply Technical installation Guide.


Bauder single ply lightning conductors.

Guidance for specification option:

  • A specialist lightning conductor clip riveted to a Bauder membrane base. These clips are available to suit coated 25 x 3 mm conductor tape. The membrane base is Thermofol PVC. The base allows the product to be fully welded to the waterproofing, whilst the clip allows movement of the tape caused by expansion/ contraction.
  • Bauder Lightning conductor - Type 4: PVC coated.
  • Available in all three membrane colours: light grey (RAL 7035), blue grey (RAL 7031), anthracite (RAL 7016).


BauderPVC ABL-R 75 / 110 / 160, vertical outlets.

Guidance for specification option:

  • A rigid PVC rainwater outlet, enabling the Thermofol membrane to be welded to the flange plate. UV-stable throughout. The unbacked Thermofol membrane should be heat-welded up to the aperture to ensure colour consistency on the roof.
  • Rigid PVC base plate in light grey: 300 mm (70 DN), 385 mm (100 DN and 150 DN).
  • Rigid PVC spigot length: 300 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.


  • BauderPVC ABL-R 75 vertical outlet for 75mm downpipe: Flow rate 4.6 L/s (including leaf guard).
  • BauderPVC ABL-R 110 vertical outlet for 110mm downpipe: Flow rate 5.5 L/s (including leaf guard).
  • BauderPVC ABL-R 160 vertical outlet for 160mm downpipe: Flow rate 6.6 L/s (including leaf guard).


BauderSYN KFK-R UNI universal leaf guard for vertical outlets.

Guidance for specification option:

  • A universal leaf guard, compatible with Thermofol Rigid PVC rainwater outlets for preventing debris from blocking the outlet.
  • For outlet spigot dimensions ranging from 60–220 mm. Grip range depth: 80–105 mm. This product is UV-stable.
  • Material: polyamide.
  • Colour: black.

This Bauder Leaf Guard is designed to fit into Bauder Rigid PVC rainwater outlets. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

Bauder Thermofol Stainless Steel rainwater outlets.

Guidance for specification option:

A high-performance stainless steel outlet, with factory-installed Thermofol membrane flange. Supplied with an O-ring and a wire ball leaf grill.

  • Stainless steel base plate: 250 x 250 mm.
  • Thermofol membrane flange: 350 x 350 mm (light grey/ blue grey).
  • Stainless steel spigot length: 400 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact the Bauder Technical Department.

  • Thermofol Stainless steel Rainwater Outlet DN 70: flow rate 2.98 L/s (including leaf guard).
  • Thermofol Stainless steel Rainwater Outlet DN 100: flow rate 3.94 L/s (including leaf guard).
  • Thermofol Stainless steel Rainwater Outlet DN 150: flow rate 6.76 L/s (including leaf guard).

BauderPVC DSP-R 110 parapet outlet.

Guidance for specification option:

A rigid PVC parapet rainwater outlet, enabling the Thermofol membrane to be welded to the flange plate. UV-stable throughout. The unbacked Thermofol membrane should be heat-welded up to the aperture to ensure colour consistency on the roof.

  • Rigid PVC base plate in light grey: 280 x 180 x 110 mm (w x h x d).
  • Rigid PVC spigot length: 480 mm.
  • Thermofol Rigid PVC Rainwater Outlet DN 100: flow rate 1.0 L/s.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact the Bauder Technical Department.

BauderTHERMOFOL PVC Letterbox parapet outlet DN190 including s/s leaf guard.

Guidance for specification option:

A high flow rate PVC parapet outlet for roof drainage systems. Factory bonded membrane flange attached to the outlet allows for easy installation.

  • Polypropylene base plate: 340 x 185 x 80 mm (W x H x D).
  • Polypropylene spigot: 600 mm.
  • Stainless steel leaf guard: 345 x 140 x 100 mm (W x H x D).
  • Thermofol Letterbox Parapet Outlet DN190: Flow rate 1.85 L/s.


Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, contact the Bauder Technical Department.

BauderPVC NLF-R 50 emergency overflow.

Guidance for specification option:

An extruded PVC emergency overflow outlet, compatible with the Thermofol membrane.

  • 50 mm diameter through wall overflow outlet manufactured in light grey colour.
  • Flange dimeter: 160 mm.
  • Spigot length: 480 mm.


BauderSOLAR F Photovoltaic Mounting System.

Guidance for specification option:

Bauder Flat roof PV mounting solution for framed solar modules. The mounting units are secured to the roof using a membrane-to-membrane welding technique. This installation method means that the roof is not compromised by penetrations for fixings, nor is it ballasted, which would add additional weight loading to the roof. Specifically designed to be installed on Bauder bituminous or single-ply waterproofing systems and provide a lightweight, low-risk and quick-to-install mounting solution for framed solar modules.

For adhered and mechanically fastened Thermofol systems, (only suitable for use with U15 FB, U18 and U20).

Bauder LiquiFIBRE Detailing Kit.

Guidance for specification option:

Fast-curing waterproofing resin, containing fibre reinforcement that can be used for detailing awkward shapes or inaccessible areas where using LiquiDETAIL is impractical. PMMA-based resin that requires a catalyst and is solvent, isocyanate and halogen-free.

Bauder LiquiDETAIL.

Guidance for specification option:

Cold liquid-applied, fast-curing waterproofing resin that can be used on upstands and details. PMMA-based resin that requires the addition of a catalyst to trigger curing and is solvent, isocyanate and halogen-free.

Bauder rooflights/ glazing/ ventilation.

Guidance for specification option:

All these glazing products are fully compatible with the roof waterproofing systems. Consult Bauder for details and insert requirements.

  • BauderDOME Rooflight.
  • Bauder Euroglaze Rooflight.
  • Bauder Special Modular Rooflight.
  • Bauder Continuous Rooflight.
  • Bauder Walk-on Rooflight.
  • Bauder Direct Glazing.
  • Bauder AOV.
  • Bauder Modular Link Glazing.
  • Bauder Structural Rooflight.
  • Bauder Fire Rated Rooflight.


Hard landscaping/ Ballast.

Guidance for specification option:

Consult Bauder for information.

None.

Manufacturer guidance

Specify required colour(s) where applicable.

Sustainability data

Third party certifications

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
 -

2

IFC
 -

1

Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

Certificate: Thermofol Membranes 06/4354

EPD

EPD

Environmental Product Declaration - Bauder Thermofol

CCPI System

CCPI System

Bauder Thermofol CCPI

EPD

EPD

BREGENEPD000394 - EPD - JFRI

EPD

EPD

BREGENEPD000395 - EPD JFRI PREMIUM (300)

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