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FD30 Single Door Flush Frame

Verified by manufacturer 2 months ago

Forza Doors Limited Third party certifications:
  • EPD

    EPD

    Certificate type

A range of 30 minute fire-rated, face finished internal flush doors.

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 +44 (0)1403 711126 Website

Application

For internal use. Suitable for fitting into aluminium, timber or steel frames.

Description

A range of single doors and matched-over panels that are face finished with bespoke handcrafted real wood veneers or commercially available decorative laminates. The product is rated BS 476-22 fire resistant for 30 minutes.


Features and benefits:

  • Approved under IFC Field of Application report PAR/10321/01 for use within aluminium, timber or steel frames utilized in the UK interior fit-out construction industry.
  • Each Forza fire door carries a unique IFCC label that identifies its audit trail of manufacture and affirms its fire characteristics.
  • Vision panels are suitably fitted with glass to provide non-fire, FD30/0, FD30/30 and acoustic performance. Other more project specific styles such as half oval or triangles are also available.
  • A wide range of veneers are available, offering a variety of cuts, grain directions and lay-on matching.
  • Mechanical test to BS EN 1192: (EN 947, EN 948, EN 949, EN 950) Severe Duty (class 4) and DD171:1987: Severe Duty.
  • Cycling tests to BS EN 1191 (classification to EN 12400): Heavy Duty (class 7).

General information

Color

Clear

Beige

Black

Blue

Bronze

Show more

Manufacturer guidance

Face finished with real wood veneers or laminate.


Finish

Lacquered

Guidance for specification option:

Two coats high solid UV cured lacquer; clear/ 30% gloss/ other.

Primed

Guidance for specification option:

Forza primed coat (FPC) for painting by others.

Stained

Guidance for specification option:

Finished with two coats high solid UV clear lacquer, 30% gloss.

Laminated

Material

Timber

Guidance for specification option:

Three layer wood particleboard high performance door core conforming to BS EN 312-2 (Type P2).

Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill residue/ recycled wood fibre.

Shape

Rectangle

Length

Bespoke

Width

Bespoke

Height

Bespoke

Uniclass

Pr_30_59_24_97 Wood doorsetsPrimary

CAWS

L20/410 Wood doorsets

L20/480 Doorsets

L20/55 Doorsets

Specification data - Wood doorsets

Third party accreditation

IFC Field of Application report PAR/10321/01 / FSC CU-COC-104313 / PEFC CU-PEFC-816129.

Standard

Door assembly fire integrity BS 476-22. Glass safety rating to BS 6206 (BS EN 12600).

Guidance for specification option:

Glass code GFP7: Class C (3B3)

Glass code GFP13: Class B (2B2)

Glass code GFP16/ GFP16MF: Class B (2B2)

Glass code GFS12: Class A (1C1)

Glass code GFP20/ GFP20MF: Class A (1B1)

Glass code GFSP15: Class A (1B1).

Wood in joinery standard

To BS EN 942.

Configuration

A – Single leaf.

D – Single leaf and overpanel.

G – Single leaf and glazed fan light.

J – Single leaf and sidelight(s).

Doorset size

-

Manufacturer guidance

Insert requirements from drawing/ schedule reference number where appropriate.


Format

Timber internal flush doors.

Performance

-

Fire performance

-

Fire integrity

To BS 476-22, 30 minutes.

Fire insulation

Unrated.

Guidance for specification option:

FCS30/0.

To BS 476-22, 30 minutes.

Guidance for specification option:

FCS30/30.

Smoke control

To BS 476-31-1.

Reaction to fire

To BS 476-7.

Acoustic performance

Unrated.

To BS EN ISO 140-3: 1995, sound reduction index Rw 32 dB.

To BS EN ISO 140-3: 1995, sound reduction index Rw 33 dB.

To BS EN ISO 140-3: 1995, sound reduction index Rw 35 dB.

To BS EN ISO 140-3: 1995, sound reduction index Rw 44 dB maximum.

Strength and durability

To BS EN 1192, Class 4.

To BS EN 1191, Class 7.

Manufacturer guidance

Mechanical test to DD171: 1987 clauses 4.3, 4.4, 4.9, 4.10, 4.11. Severe Duty. Mechanical test to BS EN 1192 (EN947, EN948, EN949, EN950). Severe Duty (class 4) / Cycling tests to BS EN 1191 (classification to EN 12400). Heavy Duty (Class 7).

Thermal

-

Manufacturer guidance

Contact manufacturer.

Frame

-

Material

Hardwood/ Softwood/ MDF/ Steel.

Guidance for specification option:

Steel frame by others: material 1.5 mm-thick rolled mild steel or stainless steel, Grade 304 or 316, minimum face width excluding stop 28 mm (single acting), minimum Face depth 100 mm, minimum stop depth 12 mm.

Hardwood/ Softwood/ MDF/ Aluminium.

Guidance for specification option:

Aluminium frame by others: material 2 mm-thick aluminium, minimum grade 6063-T6, Minimum face width excluding stop 30 mm (single acting), minimum frame depth 85 mm, Minimum stop depth 12 mm.

Manufacturer guidance

Timber hardwood / softwood / MDF to comply with performance and appearance required Profile: integral stop / loose stop / rebated / shadow gap. Consult Forza for suitable materials, profiles and dimensions to meet requirements.

Species

Primed Tulipwood.

Guidance for specification option:

Primed Tulipwood, Hardwood (Min density 450 Kg/m³), MDF (Min density 700 Kg/m³).

Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

Timber in accordance with BS EN 942.

Threshold

Non-combustible.

Perimeter seals or inserts

-

Manufacturer guidance

In accordance with Forza Installation Instructions/ BS 8214: 2016.


Finish

Lacquered.

Guidance for specification option:

Two coats of high-solid acid catalyst lacquer, clear/ tinted, 20% gloss.

Stained.

Guidance for specification option:

Colour and finished with two coats high-solid acid-catalyzed lacquer.

Primed.

Guidance for specification option:

One or two coats for paint finishing by others.

Colour

-

Manufacturer guidance

Consult manufacturer and insert requirements.


Installation fasteners

-

Manufacturer guidance

In accordance with Forza Installation Instructions.

Door leaf

-

Thickness

44 mm.

54 mm.

Core

Solid core.

Manufacturer guidance

Three layer wood particleboard high performance door core conforming to BS EN 312-2 (Type P2) Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill.

Residue / recycled wood fibre.

Average bulk density: 540-630 Kg / m³.

Weight 44 mm: Nom 27 Kg / m².

Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

Veneer in accordance with BS EN 942.

Panel details

Applied bead panel effect moulding or profile.

Guidance for specification option:

Solid hardwood - refer to manufacturer.

Minimum density 640 kg/m³.

Timber quality and moisture content in accordance with BS EN 942.

Perimeter liner and vertical mullions: Minimum depth 79 mm x minimum thickness 32 mm.

Door mullion/ frame and transoms: Minimum depth 79 mm x minimum thickness 44 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Veneer wrap MDF:

Minimum density 700 kg/m³ edge lipped with 4–9 mm hardwood timber.

Moisture content in accordance with BS EN 942.

Perimeter liner/ door and vertical mullions/ transoms: Minimum depth 79 mm x minimum thickness 45 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Facings

Timber veneer.

HPL.

Guidance for specification option:

High-pressure laminate.

Primed.

Factory sprayed.

Species

American white oak.

European oak.

Ash.

Walnut.

Beech.

Cherry.

Other.

Guidance for specification option:

Consult manufacturer and insert requirements.

Cut

Crown cut veneer.

Straight cut veneer.

Rift cut veneer.

Quarter cut veneer.

Slip matched cut veneer.

Book matched cut veneer.

Random matched cut veneer.

Lippings

Veneered, concealed to match face.

Veneered, to contrast face.

Laminate, concealed.

Laminate, exposed.

Perimeter seals

Fire.

Smoke.

Acoustic.

Manufacturer guidance

Factory fitted to leaf(s)/ frame, PVC cased intumescent/ smoke/ acoustic seals. Manufacturers choice to meet fire and smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted). Intumescent size: for timber and aluminium frame 1 no. 20 x 4 mm, for steel frame 1 no.20 x 6 mm.

Intumescent position: central and exposed leaf / frame, central and concealed leaf.

Finish

Lacquered.

Guidance for specification option:

Two coats high solid ultra violet (uv) cured lacquer, clear, 30% gloss / other.

Factory stain.

Guidance for specification option:

Colour and finished with two coats high solid u/v clear lacquer, 30% gloss.

Limed wash.

Guidance for specification option:

Finished with one coat high solid u/v clear lacquer, 30% gloss.

Glazing

-

Type

Clear fire glass.

Wired fire glass.

Vistamatic style.

Flush cassette.

Other.

Guidance for specification option:

Consult manufacturer and insert requirements.

Manifestation

Approved Document M1/ M2 section 3.10h.(DDA).

Beading

-

Type

Cloak (Hockey stick) - chamfered.

Flush (Quirk).

Concealed one side.

Other proprietary.

Guidance for specification option:

Subject to approval; insert requirements.

Material

Hardwood.

Steel.

Fixing

Factory fitted.

Door accessories

-

Manufacturer guidance

Refer to Forza Hardware Suitability & Installation Guide for all options.

Planted stops

-

Wood species

Primed Tulipwood.

Guidance for specification option:

Hardwood (Min density 450 Kg/m³), MDF (Min density 700 Kg/m³).

Appearance class

J10.

J20.

J30.

J40.

Manufacturer guidance

In accordance with BS EN 942.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Colour

-

Manufacturer guidance

Consult manufacturer and insert requirements.


Hardware

-

Manufacturer guidance

As schedule and in accordance with Forza Hardware Suitability & Installation Guide.

Architraves

-

Material

Timber.

MDF.

Wood appearance class

To BS EN 942, Class J10.

To BS EN 942, Class J20.

To BS EN 942, Class J30.

To BS EN 942, Class J40.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Design

-

Manufacturer guidance

See Forza Frame Design Brochure.


Access control

-

Manufacturer guidance

Refer to Forza Technical Department.


Sustainability data

Country of product manufacture

United Kingdom

Embodied carbon

A1-A3 (production stage) as defined in BS EN 15804

6.28 kg CO₂ eq/m²

Third party certifications

BIM objects

BOS

NBS BIM Object Standard

This BIM object has been authored to meet the requirements of the NBS BIM Object Standard.

Find out more about the NBS BIM Object Standard.

Platform Compatible Version
Revit
 -

1

IFC
 -

1

Third party certifications

EPD

FD30 Flush Solid Core Timber Door 2040x926x44mm

Literature

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

The Forza FD30 Fire Certificate

The Forza FD30 Fire Certificate

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