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FD90 Mineral Core Internal Flush Door Assembly

Verified by manufacturer 2 months ago

FCW90 - Composite frame

Forza Doors Limited Variant:

A range of 90 minute fire rated, 59 mm thick, face finished, internal mineral core door assemblies.

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Application

Suitable for use in commercial interior construction projects including office, education, health, hotel and retail.

Description

A range of single or double doors and unequal pairs are suitable for fitting into timber or mineral core composite frames. Matched overpanels in a transomed composite frame are also available. Face finished with totally bespoke handcrafted real wood veneers or commercially available decorative laminates.


Fire performance:

  • Forza FD90 doorsets are approved under IFC Field of Application report PAR/10918/01.
  • Each Forza fire door carries a unique IFCC tamper-evident label that identifies its audit trail of manufacture and affirms its fire characteristics.

Features and benefits:

  • Modulus of rupture (ASTM C 133, minimum): 900 psi.

General information

Color

Clear

Beige

Black

Blue

Bronze

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Finish

Lacquered

Stained

Primed

Laminated

Material

Composite

Medium density fibreboard (MDF)

Wood

Guidance for specification option:

Hardwood

Manufacturer guidance

Available with HPL, PVC or wood veneer facings.

Shape

Rectangle

Uniclass

Pr_30_59_24_16 Composite doorsetsPrimary

CAWS

L20/480 Doorsets

L20/55 Doorsets

Specification data - Composite doorsets

Configuration

A – Single leaf.

B – Double equal leaves.

C – Double unequal leaves.

D – Single leaf and overpanel - Composite transom frame only.

E – Double equal leaves and overpanel - Composite transom frame only.

F – Double unequal leaves and overpanel - Composite transom frame only.

Performance

-

Fire performance

-

Fire integrity

To BS 476-22:1987, 90 minutes.

Smoke control

None.

Frame

-

Materials

Mineral core composite.

Guidance for specification option:

  • Composite mineral core/ 2 mm lippings and 2 mm face veneers. Minimum dimensions: 104 x 47 mm.
  • Integral stop/ applied stop 30 mm x 12 mm.

Perimeter seals or inserts

Factory fitted to frame, PVC cased intumescent/ smoke/ acoustic seals to manufacturer's choice.

Guidance for specification option:

To meet fire and smoke control and sound insulation as specified in applicable test report or assessment (combined seals permitted).

Finish

Lacquered.

Guidance for specification option:

Two coats of clear/ tinted lacquer, 20% gloss/ other – insert requirements.

Primed only.

Guidance for specification option:

One/ two coats for paint finishing by others.

Stained, colour.

Colour

-

Manufacturer guidance

Stain finish: Insert colour required, finished with two coats of high-solid acid-catalysed lacquer.

Door leaf

-

Thickness

59 mm.

Core

Rail and stile composite mineral core 51 mm thick.

Guidance for specification option:

Rail and stile composite mineral core 51 mm thick (average density 240 kg/m³) faced with two layers of 4 mm MDF (minimum density 640 kg/m³). Overall thickness: 59 mm.

Facings

-

External

High Pressure Laminate.

PVC, high impact.

Wood veneer.

Guidance for specification option:

Insert species. A wide range of veneers are available, offering a variety of cuts, grain directions and layon matching, including:

  • Book match veneer layon.
  • Random match veneer layon.
  • Slip match veneer layon.

Consult manufacturer for further details.

Internal

As External.

Lippings

Concealed.

Exposed.

Manufacturer guidance

Concealed/ exposed near match timber hardwood lipping to all four edges before or after applying face finish. Minimum standard finished 3 mm square.

Perimeter seals

Factory fitted to leaf(s), PVC cased intumescent/ smoke/ acoustic seals to manufacturer's choice.

Guidance for specification option:

To meet fire and smoke control and sound insulation as specified in applicable test report or assessment (combined seals permitted).

Glazing

-

Type

None.

5 mm Firelite.

Beading

-

Material

Steel ‘Z’ section bead.

Finish

Lacquered.

Guidance for specification option:

Two coats high solid UV cured lacquer; clear/ 30% gloss/ other. Insert requirements.

Limed wash.

Guidance for specification option:

Finished with one coat high solid UV clear lacquer, 30% gloss.

Primed only.

Guidance for specification option:

Forza primed coat (FPC) for painting by others.

Stained, colour.

Guidance for specification option:

Insert colour required – finished with two coats high solid UV clear lacquer, 30% gloss.

Colour

-

External

-

Manufacturer guidance

Insert manufacturer's colour reference for HPL and PVC, or required colour for the stained finish.

Internal

-

Manufacturer guidance

Insert manufacturer's colour reference for HPL and PVC, or required colour for the stained finish.

Hardware

-

Manufacturer guidance

Consult Forza guidance on FD90 hardware.

Profile

Guidance for specification option:

Consult manufacturer for further details

Manufacturer guidance

Frame profile.

CompressiveStrength

Compressive strength (ASTM C 109-93, minimum), 1586 psi.

Vision panels

None.

V11.

V12.

V14.

V16.

Manufacturer guidance

Consult manufacturer for further details regarding size and position.

Sustainability data

Country of product manufacture

United Kingdom

Literature

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes