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Formawall® Architectural Wall-Cladding - Metal Insulating Wall Cladding Panel

Verified by manufacturer 14 days ago

Formawall® - 70 mm panel thickness

Tata Steel Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • BRE Certificate

    BRE Certificate

    Certificate type

Insulated, secret-fix, flat architectural wall cladding panel system.

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Application

Suitable for architectural wall cladding applications.

Description

Formawall® is an insulated, secret-fix, flat architectural wall-cladding panel which is quick and easy to install for fast build times. Available in a range of sizes, shapes and colours and with extensive fabrication options, it offers design flexibility which enables architects to create unique and modern design solutions. Single, double and multi span configurations are available.


Features and benefits:

  • Flat panel profile.
  • Flexible design allows vertical and horizontal panel installation.
  • Panel lengths up to 12 m and core depths of 70, 90 and 120 mm optimize the speed of installation and minimize waste while providing U-values down to 0.17 W/m²K.
  • Lower air permeability of the system reduces energy costs, carbon emission rates and facilities compliance with Building Regulations Approved Document L2 (E&W) and Technical Handbook 6 (Scot).
  • A wide range of flashing, ancillaries, corner and curved panel options available.
  • Third-party validation of high standards of quality, thermal performance, fire safety, acoustic performance, air-tightness water penetration and environmental credentials.
  • Loss Prevention Certification Board (LPCB) approval to LPS 1181-1, helps reduce insurance premiums and assures reaction to fire performance.
  • Fire resistance performance of 15 minutes insulation and four hours integrity achievable. Internal panel joint stitching at 250 mm is required to achieve this performance, as well as limiting the panel span to 1.525 m.
  • Available with Platinum® Plus - a system guarantee for up to 25-years, that covers the durability, structural and thermal performance of all system components. The guarantee is derived from a tailored specification to suit your building function and is fully transferable on change of ownership of the building.
  • Colorcoat Prisma® pre-finished steel used as standard, offering a wide range of colours and long-term performance for up to 40 years with the Confidex® guarantee.
  • FM approved to Class 4880, 4881 and 4471 to unlimited wall height.
  • CE marked (performance in accordance with BS EN 14509).
  • Full traceability of all component materials and certified 'very good' to Building Research Establishment (BRE)'s responsible sourcing standard BES 6001, which helps increase credits under the Responsible Sourcing of Materials section of Building Research Establishment Environmental Assessment Method (BREEAM).
  • All steel elements are 100% recyclable, without any loss of quality.


Fire performance:

Formawall® carries Grade EXT-B and EXT-A approval by the LPCB. Also fire resistance performance of up to four hours integrity and 15 mins insulation. These are attained by stitching the liner face at 250mm centres.

The internal surface of the panel complies with a Class B s2 d0 rating in accordance with EN 13501-1.


Water penetration:

The Trimapanel® system's joint is water-tight up to a pressure of 1050 Pa, when tested to BS EN 12865 ‘Hygrothermal performance of building components and building elements’


Air-tightness:

In accordance with Building Regulations Approved Document L2 (E&W) and Scotland (Technical Handbook Section 6 Energy) tests to EN BS 12114 shows the sealed panel of air leakage as low as 0.48 m³/h/m² at an applied pressure of 50 Pa.

A practical expectation for a finished building, with effective sealing at all junctions, would be 5-10 m³/h/m². However, enhanced detailing practises on large shed buildings can realise air leakage performance figures of less than 3 m³/h/m².


Thermal performance:

The panel construction offers highly consistent insulation performance, and the site formed junctions provide a practical and effective method of ensuring good thermal performance.


U-values:

  • 70 mm thickness: 0.31 W/m²K.
  • 90 mm thickness: 0.24 W/m²K.
  • 120 mm thickness: 0.17 W/m²K.


Acoustic performance/ Sound reduction (SRI) weighted values:

Based on a 70 mm core, weighted SRI Rw: 28.9 dB, consult technical literature for further details.

General information

Color

Other

Manufacturer guidance

Wide range available.

Finish

Coated

Material

Steel

Guidance for specification option:

Pre-coated steel skins / PIR core.

Shape

-

Manufacturer guidance

Flat panel profile.

Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

25 year

Uniclass

Pr_25_71_14_22 Carbon steel insulating sandwich panelsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Trimapanel

Specification data - Carbon steel insulating sandwich panels

Panels

Carbon steel insulating sandwich panels.

Panel construction

-

Panel external face

-

Material

Coloroat Prisma® pre-coated steel.

Profile

Planked, with tongue and groove edges.

Guidance for specification option:

Skin thickness: 0.4 mm.

Core insulation

PIR closed cell foam.

Guidance for specification option:

(CFC and HCFC free, zero ODP and GWP <5) to the specification used in LPCB approval.

Panel dimensions

-

Length

-

Manufacturer guidance

Panel lengths up to 12 m.

Cover width

600 mm.

900 mm.

1000 mm.

Thickness

70 mm.

Finish as delivered

-

Outer skin

-

Material

Colorcoat Prisma®.

Colour

-

Manufacturer guidance

Insert requirements.

Inner skin

-

Material

Coloroat Prisma®.

Colour

-

Manufacturer guidance

Insert requirements.

Integral accessories

None.

Corner panel.

Curved panel.

Flashing.

Fire performance

-

Reaction to fire

-

Panel internal face

The internal surface of the panel complies with reaction to fire Class B-s2 d0 in accordance with BS EN 13501-1.

Fire resistance

15 minutes fire insulation resistance.

240 minutes fire insulation resistance.

Manufacturer guidance

Contact the technical department for specification details.

Combustibility

The system carries Grade EXT-B and EXT-A approved by the LPCB.

Span

As drawing.

Guidance for specification option:

Insert details.

Weight

11.89 kg/m².

U-value

0.31 W/m²K.

Sustainability data

Country of product manufacture

United Kingdom

Material

Steel

Guidance for specification option:

Pre-coated steel skins / PIR core.

Manufacturing plant location

Recyclability

All steel elements are recyclable, with ‘end of life’ assumptions for recovered steel and steel recycling being 89% of steel is recycled, 10% of steel reused with 1% loss . We would point out that our panels can be separated using current shredding technology and can be recovered or recycled.

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

-

Manufacturer guidance

The concept of recycled content is a useful metric to stimulate economies of scale around recycling of materials which may otherwise be incinerated or land-filled. But this is not the case for steel. Steel has been recycled for over 150 years and the recycling process and infrastructure is efficient and economical without any added stimulus. Scrap steel is valuable, so wherever it can be recovered it is, and very little steel ever goes to waste.

 

Provided this is understood we can confirm for the financial year 19/20 Tata Steel Europe produced 10 million tonnes of crude steel, recycling 1.7million tonnes of steel scrap. This equates to a recycled content of 17%. A breakdown of the scrap by source shows that ~9% was internal pre consumer scrap. The remaining ~8% was externally sourced commercial scrap.  

Third party certifications

FM Approved

FM Approved

Factory Mutual Approval

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001

BRE Certificate

BRE Certificate

Loss Prevention Certification Board - Certificate 460a

Literature

Formawall datasheet

Formawall datasheet

LPCB Certificate

LPCB Certificate

TATA Building Systems UK - All products brochure

TATA Building Systems UK - All products brochure

Optemis Carbon Lite

Optemis Carbon Lite

Platinum® Plus Approved Suppliers

Platinum® Plus Approved Suppliers

Platinum® Plus system guarantee

Platinum® Plus system guarantee

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