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Proteus Hot Melt® System - Monolithic Structural Waterproofing

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Proteus Waterproofing Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

Monolithic waterproofing membrane made from a blend of bitumen, synthetic rubbers, polymers and other additives.

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Application

Specifically developed for use in inverted, living (green) roofs, blue roofs, and podium deck roofs.

For use with precast and in-situ concrete, concrete block for vertical applications and lightweight structural concrete.

Note that lightweight insulating concrete are not suitable substrates.

Description

Tough and flexible monolithic waterproofing membrane, made from a blend of bitumen, synthetic rubbers, polymers and other additives.


Features and benefits:

  • BBA approved, certificate 22/6186.
  • Suitable for use on:
  • Podium decks.
  • Balconies.
  • Blue roofs.
  • Extensive green roofs.
  • Intensive green roofs.
  • Biodiverse roofs.
  • Roof gardens.
  • Can be laid on a flat roof deck with zero falls. 
  • Seamless monolithic waterproofing.
  • Fast and straightforward application.
  • No naked flame.
  • No on-site curing time required.
  • Performance equalling lifetime of building, when covered.
  • Durable and does not embrittle with age.
  • Can be laid over green concrete three days old.
  • High bond strength
  • Resistant to dynamic stress.
  • NHBC Standards 2023.

General information

Color

Black

Material

Bitumen

Rubber

Guidance for specification option:

Synthetic.

Styrene-butadiene rubber (SBR)

Styrene butadiene

Styrene

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Shape

Formless

Warranty description

30 year

Uniclass

Ss_30_40_30_42 Liquid-applied inverted roof covering systemsPrimary
Ss_30_40_30_07 Blue roof systems
Ss_45_40_47_40 Intensive green roof systems
Ss_45_40_47_09 Brown roof systems
Ss_30_40_30_40 Liquid-applied cold roof covering systems
Ss_45_40_47_75 Semi-intensive green roof systems
Ss_45_40_47_28 Extensive green roof systems

CAWS

J31/353 Waterproof coating

J31/110 Cold deck roof coating

J31/130 Inverted roof coating

Q37/120 Simple intensive green roof

Q37/110 Intensive green roof

Q37/130 Extensive green roof

J31/12 Inverted roof coating

Specification data - Liquid-applied inverted roof covering systems

Preparation

-

Horizontal work

Pro-Prime® Bitumen.

Guidance for specification option:

Pro-Prime® bitumen is a low viscosity, high penetration, cold-applied bituminous solution designed to prime and seal porous roof surfaces before the application of bituminous materials. Proteus Pro-Prime® Bitumen seals porous substrates and promotes the adhesion of bituminous waterproofing systems and sheet coverings.

Cold Melt® DPM.

Guidance for specification option:

Consult manufacturer for details.

Skirtings and vertical work

Proteus Hot Melt® soaker detail.

Liquid-applied waterproofing

-

Type

Proteus Hot Melt® Compound.

Guidance for specification option:

  • Form: Modified bitumen (black).
  • Surface preparation: Wet electronic leak test. Required for all inverted/ buried systems prior to the waterproofing membrane being covered.
  • Flash point (Test method to CAN/CGSB-370.50-M89 ASTM D92): ≥260°C (≥25°C above application temperature).
  • Flow rate (Flow test method to CAN/CGSB-370.50-M89 ASTM D1191-64): ≤3 mm (Flow test, 75°C, 60°C, 5h; typical value 2 mm).
  • Viscosity (Test method to Brookfield DVII, S27): ≤1000 mPas. At 180°C, typical value 500 mPas.
  • Softening temperature (Ring and Ball test method to EN 1427): ≥90°C. Typical value 95°C.
  • Density (Test method to EN 13880-1): 900–1100 kg/m³. At 25°C, typical value 1000 kg/m³.
  • Bending strength (bending test): Pass (at -10°C).
  • Sealing (joints and penetrations; penetration test method to EN 1426): 40–100 x 0.1 mm. At 25°C, typical value 78 x 0.1 mm.
  • Testing: Cone penetration test method to CAN/CGSB-370.50-M89 ASTM D1191-64).
  • ≤110 x 0.1 mm cone penetration (at 25°C, typical value 67 x 0.1 mm).
  • ≤200 x 0.1 mm cone penetration (at 50°C, typical value 148 x 0.1 mm).

Reinforcement

Proteus Hot Melt® Force.

Guidance for specification option:

Open weave glass fibre reinforcing mesh.

  • Form: supplied in rolls of 30 x 1 m; 0.53 mm thick.
  • Colour: White.
  • Weight: 95 g/m² (glass veil: 35 g/m²; resin content: 15 g/m²).
  • Finish: GI094T.
  • Fibre: Glass E type (warp/ weft: EC 9 68 TEX).
  • Tensile strength: Warp: >700 N/50mm; weft: >750 N/50mm.

Surface treatment

Proteus Hot Melt® Sanded Capsheet.

Guidance for specification option:

A highly durable polyester reinforced elasto-plastomeric bitumen waterproofing membrane.

For use as the finishing layer of the Proteus Hot Melt® System for paved or ballasted roofs.

  • Black, with a sanded upper finish.
  • Can be applied by torch/ glue.
  • Good workability even at low temperatures.
  • Good puncture strength.
  • Supplied in rolls of 10 x 1 m, 4 mm thick.


Consult manufacturer's literature for further details.

Proteus Hot Melt® Anti-Root Sanded Capsheet.

Guidance for specification option:

A highly durable polyester reinforced elasto-plastomeric bitumen waterproofing membrane.

For use as the finishing layer of the Proteus Hot Melt® System with anti-root properties for living green roofs, blue attenuated roofs, mixed landscape podium areas and other similar applications.

  • Black, with a sanded upper finish.
  • Can be applied by torch, glue or hot air.
  • Good resistance to puncturing.
  • Good mechanical performance.
  • Resistance against the penetration of roots.
  • Supplied in rolls of 10 x 1 m, 4 mm thick.


Consult manufacturer's literature for further details.


Insulation

-

Type

Proteus Pro-Therm XPS Plus.

Guidance for specification option:

For deck area insulation. 

  • Standard: To BS EN 13164.
  • Environmental: Zero ODP; <1 GWP.
  • Grade: 300/ 500/ 700 kPa at 10% compression.
  • Edges: Rebated.
  • Integral topping: None.
  • Design Lambda value: 0.028 W/m·K.

Proteus Pro-Therm EPS Plus 'Premium'.

Guidance for specification option:

For deck area insulation. 

  • Standard: To BS EN 13164.
  • Environmental: Zero ODP; <5 GWP.
  • Grade: 200 kPa at 10% compression.
  • Edges: Rebated.
  • Integral topping: None.
  • Design Lambda value: 0.031 W/m·K.

Proteus Pro-Therm Cellular Glass Inverted.

Guidance for specification option:

Proteus Pro-Therm Cellular Glass Inverted, as part of the inverted roof system, is cellular glass with a pre-applied inorganic coating on the topside. Both the core material and the coating have an A1 -fire reaction classification and therefore is incombustible. Proteus Pro-Therm Cellular Glass Inverted, insulation is manufactured from specially

graded recycled glass (≥60%) and natural raw materials which are available in abundant supply (sand, dolomite, lime).

Proteus Pro-Therm (XPS) Upstand Board.

Guidance for specification option:

Consult manufacturer for details.

Proteus Pro-Therm Non-Combustible Upstand Board.

Guidance for specification option:

Consult manufacturer for details.

Proteus Pro-Therm Mineral Wool with Pro-Felt detailing.

Guidance for specification option:

Consult manufacturer for details.

Proteus Pro-Therm PIR with Pro-Felt detailing.

Guidance for specification option:

Consult manufacturer for details.

Fixing

Loose laid.

Water control layer

Proteus Low-K Water Reducing Layer.

Not required.

Ballast

Stone ballast.

Guidance for specification option:

Minimum 50 mm.

Pre-cast concrete paving slabs.

Guidance for specification option:

Minimum 50 mm.

Pro-Living® Green Roofs.

Fill to perimeter upstands

Stone ballast (minimum 50 mm).

System accessories

Not required.

Proteus Pro-Living Biodiverse Roof.

Proteus Pro-Living Blue Roof.

Proteus Pro-Living Extensive Green Roof.

Proteus Pro-Living Green Roof.

Proteus Pro-Living Intensive Green Roof.

Proteus Pro-Living Semi-Intensive Wildflower Roof.

System completion

Wet electronic leak test.

Third-party certification

BBA Certificate 22/6186.

Substrate

Concrete.

Timber with strapped joints.

Green concrete.

Cross Laminated Timber deck.

Manufacturer guidance

Consult manufacturer for details on substrate requirements.

Life expectancy

Building design life (when covered).

Sustainability data

Contains Red List materials

No

Country of material origin

Europe

Country of product manufacture

Europe

Material

Bitumen

Rubber

Guidance for specification option:

Synthetic.

Styrene-butadiene rubber (SBR)

Styrene butadiene

Styrene

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Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

BBA - Proteus Hot Melt® - Product Sheet 1

BBA Agrément Certificate

BBA Agrément Certificate

BBA - Proteus Hot Melt® - Product Sheet 2

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001 Quality Management

Literature

Product Data Sheet - Proteus Hot Melt® Force

Product Data Sheet - Proteus Hot Melt® Force

Product Data Sheet - Proteus Hot Melt® Anti-Root Capsheet

Product Data Sheet - Proteus Hot Melt® Anti-Root Capsheet

Product Data Sheet - Proteus Hot Melt® Capsheet

Product Data Sheet - Proteus Hot Melt® Capsheet

Material Safety Datasheet - Proteus Hot Melt® Compound

Material Safety Datasheet - Proteus Hot Melt® Compound

Material Safety Data Sheet - Proteus Hot Melt® Capsheet

Material Safety Data Sheet - Proteus Hot Melt® Capsheet

Material Safety Datasheet - Proteus Hot Melt® Force

Material Safety Datasheet - Proteus Hot Melt® Force

Product Data Sheet - Proteus Hot Melt® Compound

Product Data Sheet - Proteus Hot Melt® Compound

Material Safety Data Sheet - Proteus Pro-Prime® Bitumen

Material Safety Data Sheet - Proteus Pro-Prime® Bitumen

Material Safety Data Sheet - Proteus Pro-Protection Board

Material Safety Data Sheet - Proteus Pro-Protection Board

Product Data Sheet - Pro-Protection Board

Product Data Sheet - Pro-Protection Board

Product Data Sheet - Proteus Pro-Prime® Bitumen

Product Data Sheet - Proteus Pro-Prime® Bitumen

Material Safety Data Sheet - Proteus Hot Melt® Anti-Root Capsheet

Material Safety Data Sheet - Proteus Hot Melt® Anti-Root Capsheet

Material Safety Data Sheet - Proteus Pro-Bond Foaming

Material Safety Data Sheet - Proteus Pro-Bond Foaming

Product Data Sheet - Proteus Pro-Bond Foaming

Product Data Sheet - Proteus Pro-Bond Foaming

Product Data Sheet - Proteus Sealant

Product Data Sheet - Proteus Sealant

Case studies

Case Study - Proteus Hot Melt® and Proteus Cold Melt® - Nashmills

Case Study - Proteus Hot Melt® and Proteus Cold Melt® - Nashmills

Case Study - Proteus Hot Melt® - The Tottenham Experience

Case Study - Proteus Hot Melt® - The Tottenham Experience