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QuadCore Topdek Roof Panel

Verified by manufacturer 4 months ago

34 mm Core Thickness

Kingspan Insulated Panels Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

  • Fire Safety Certification

    Certificate type

Factory pre-engineered insulated roof deck.

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Application

Flat and pitched roofs above 1:80 (0.72°) after deflection.


Curved roof applications with a convex curve (45 m radius) and concave curve (50 m radius).

Description

Environmental:

  • Kingspan Insulated Panels produced in the UK and Ireland are certified to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) ‘Good’. QuadCore® Insulated Panel systems have Environmental Product Declarations in accordance with the requirements of EN 15804 + A2: 2019.
  • Facilities located in Kingscourt, Holywell and Sherburn generate renewable energy onsite which contributes to that sites energy mix.
  • Kingspan Insulated Panels procure steel that is made from 15 – 25% recycled content. Kingspan insulated panels directly contribute to BREEAM® / LEED® credits. Recycled content calculations are available for all QuadCore products via technical services. 

 

Kingspan QuadCore

  • QuadCore is a self-blended, micro cell structured, insulation core unique to Kingspan that delivers the highest performance of any closed cell insulation core across four factors: fire, thermal, environmental & longevity.


Quality and Durability:

Kingspan insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with:

  • BS EN ISO 14001 panels are manufactured under Environmental Management System Certification.
  • BS EN ISO 9001 standard, ensuring long term reliability and service life.
  • BS EN ISO 50001 Energy Management System Certification.
  • BS EN ISO 45001 Occupational Health and Safety Certification.
  • BS EN ISO 37301 Compliance Management Systems
  • CE marked to BS EN 14509: 2013.


Certification and Testing:

QuadCore Topdek Roof Panels are tested to:

  • Broof(t4) to BS EN 13501-5: 2016 under the certified name KS1000TD when using Sikaplan SGK PVC membrane. This classification is valid for panel thicknesses from 34–140 mm and all roof pitches.
  • Broof(t4) to BS EN 13501-5: 2016 under the certified name KS1000TD when using Armourplan TD PVC membrane. This classification is valid for panel thicknesses from 34–140 mm and all roof pitches.


Insurer Approvals:

QuadCore Topdek Roof Panels are tested to:

  • FM 4471 approval standard for class 1 roof panels under the certified name QuadCore Topdek KS1000TD when using Sikaplan SGK PVC membrane. This classification is valid for panel thicknesses 71–140 mm.
  • FM 4471 approval standard for class 1 roof panels under the certified name QuadCore Topdek KS1000TDAR when using Armourplan TD PVC membrane. This classification is valid for panel thicknesses 71–140 mm.


Insurer approvals are large scale testing regimes that provide objective third-party testing, which is underpinned by quarterly, bi-annual and annual factory surveillance audits (depending on the region) to verify compliance. Insurer approvals are subject to panel thickness, cover width, orientation, method of assembly, steel coating and manufacturing facility. Please contact techspec@kingspan.com for further information.


Fire Resistance:

Fire resistance classifications are subject to panel thickness, orientation, method of assembly, membrane type and steel coating. Please contact Kingspan Tech-eXchange for project specific details.

 

Kingspan Tech-eXchange:

Kingspan Tech-eXchange is our dedicated team supporting you during the conception, design and installation of your project using our building envelope solutions, Kingspan Tech-eXchange supports our customers using the latest modelling and design software packages.


QuadCore® Assured System Warranty:


  • 25 years insurance backed thermal performance.
  • 25 years insurance backed fire performance .
  • 25 years structural performance.
  • 25 years environmental performance.
  • 15 years membrane performance*.
  • 25 years warranty on system accessories**.


*Up to 25 years available upon application.Please contact Kingspan Tech-eXchange for further guidance.

**Please contact Kingspan Tech-eXchange or refer to the ‘Quadcore Assured’ brochure for a list of accessories covered by Kingspan.

 

Kingspan Planet Passionate:

Planet Passionate is Kingspan’s ambitious 10 year global sustainability programme which aims to impact three big global issues

  • Climate change.
  • Circularity.
  • Protection of our natural world.

By setting ourselves challenging targets in the areas of energy, carbon, circularity and water, we aim to make significant advances in the sustainability of both our business operations and our products.

General information

Color

Grey

Material

Steel

Polyvinyl chloride (PVC)

Width

1000 mm

Height

Manufacturer guidance

Overall thickness.

Warranty description

25 year

Guidance for specification option:

  • Insurance backed thermal performance.
  • Insurance backed fire performance .
  • Structural performance.
  • Environmental performance.
  • Up to 25 years membrane performance.

Manufacturer guidance

QuadCore® Assured Panel Warranty.

Uniclass

Pr_25_71_14_22 Carbon steel insulating sandwich panelsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Insulated panels / Roof panels

Specification data - Carbon steel insulating sandwich panels

Panels

Self-supporting, insulated roof deck comprising a high performance single-ply PVC membrane with insulation and a trapezoidal steel deck. Factory made products.

Panel construction

-

Panel internal face

-

Material

Steel.

Grade

S220GD.

Profile

Trapezoidal.

Core insulation

QuadCore, 34 mm.

Manufacturer guidance

QuadCore Topdek Roof Panels are manufactured with an HCFC, CFC and HFC free QuadCore insulation core.

Panel dimensions

-

Length

-

Manufacturer guidance

Standard lengths: 1.8-14.5 m.

Longer lengths (non-standard): 14.5-16 m.

Shorter lengths (non-standard): Below 1.8 m.


Note: Additional costs and transport restrictions may apply for non-standard lengths. All lengths may change for export (outside of the UK & Ireland).

Cover width

1000 mm.

Thickness

72 mm.

Joint type

-

Side or vertical

Overlapping.

Guidance for specification option:

Overlapping joint using recommended hot air welding equipment or adhesive, subject to membrane material. Membrane overlap 50 mm minimum, with a 30 mm minimum weld width. Please contact Kingspan Tech-eXchange for further information.

End or horizontal

Overlapping.

Guidance for specification option:

Overlapping joint with site applied reinforced membrane end lap strips over end lap joints. Welded using recommended hot air welding equipment or adhesive, subject to membrane material. Please contact Kingspan Tech-eXchange for further information.

Finish as delivered

-

Outer skin

-

Material

PVC.

Colour

Light grey.

Guidance for specification option:

Sikaplan SGK or Armourplan TD.

RAL 7047.

Slate grey.

Guidance for specification option:

Sikaplan SGK.

RAL 7015.

Mid grey.

Guidance for specification option:

Armourplan TD.

RAL 7046.

Inner skin

-

Material

SP.

Guidance for specification option:

CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface.

Thickness

15 μm.

Colour

Bright white.

Integral accessories

Self-coring, self-drilling, self-tapping stainless steel primary fasteners.

Self-drilling, self-tapping stainless steel secondary fasteners.

Butyl tape sealants.

Double-sided Acrylic tape.

Film backed butyl tape.

PVC foam tape.

Non-setting gun-grade sealant.

Profiled foam fillers.

PVC membrane cover strip.

PVC membrane patch.

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Special features

Sikaplan SGK membrane.

Guidance for specification option:

Multi-layer synthetic PVC roof waterproofing membrane with an inlay of glass non-woven and polyester fleece backing.

Armourplan TD membrane.

Guidance for specification option:

Glass tissue reinforced polyester fleece back PVC membrane.

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Fire performance

-

Reaction to fire

-

Panel external face

To BS EN 13501-5, Class Broof(t4).

Guidance for specification option:

Please contact Kingspan Tech-eXchange for further information.

Panel internal face

-

Manufacturer guidance

Please contact Kingspan Tech-eXchange for further information.

Fire resistance

-

Manufacturer guidance

Fire resistance classifications are subject to panel thickness, method of assembly, membrane type and steel coating. Please contact Kingspan Tech-eXchange for project specific details.

U-value

0.43 W/m²·K.

Manufacturer guidance

QuadCore Topdek Roof Panels have a Thermal Transmittance (U-Value), calculated using the method required by the Building Regulations Part L2 (England & Wales), Building Standards Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland).

Weight

8.9 kg/m².

Sustainability data

Material

Steel

Polyvinyl chloride (PVC)

Third party certifications

FM Approved

FM Approved

Certificate of Compliance for QuadCore® Topdek KS1000TD and QuadCore® Topdek KS1000TDAR

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-en13501-1-2018

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-sika-en13501-5-2016

Fire Safety Certification

Fire Safety Certification

kingspan-quadcore-topdek-roof-panel-reaction-to-fire-armorplan-en13501-5-2016

Literature

QuadCore Topdek Roof Panel Product Data Sheet

QuadCore Topdek Roof Panel Product Data Sheet

QuadCore®Topdek Roof Panel Installation Guide

QuadCore®Topdek Roof Panel Installation Guide

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