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Trisomet® Wall - Insulated Sandwich Panel Cladding System

Verified by manufacturer 11 days ago

40 mm Panel Thickness

Tata Steel Variant:
Third party certifications:
  • FM Approved

    FM Approved

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • BRE Certificate

    BRE Certificate

    Certificate type

  • EPD

    EPD

    Certificate type

Insulated trapezoidal steel wall panel system.

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+44 (0) 1244 892199 Website

Application

Suitable for horizontal and vertical wall cladding applications.

Description

Trisomet® is an insulated panel manufactured as a single component suitable for horizontal or vertical wall cladding applications. As a one-fix component its consistency enables speed of installation and with a wide spaced trapezoidal steel external skin provides optimum performance for water drainage, strength and walkability. Single, double and multi span configurations are available.


Features and benefits:

  • One fix construction in panel lengths from 300 mm to 20 m to optimize the speed of installation and minimize waste for more sustainable construction.
  • Core depths from 40 to 135 mm to optimise the design solution.
  • The 135 mm core meets a U-value of 0.15 W/m²K.
  • Third party validation of high standards of quality, thermal performance, fire safety, air-tightness, water penetration and environmental credentials.
  • Approved to FM Class 4880, 4881 and 4471 to unlimited wall height.
  • LPCB (Loss Prevention Certification Board) approval to LPS 1181-1 to help reduce insurance premiums and assure reaction to fire performance.
  • Fire resistance performance of up to 30 minutes insulation and four hours integrity achievable with standard fixing and sealing methods (external side-lap stitched at maximum 300 mm centres).
  • Available with Platinum® Plus - a system guarantee for up to 30 years, that covers the durability, structural and thermal performance of all system components. The guarantee is derived from a tailored specification to suit your building function and is fully transferable on change of ownership of the building.
  • Colorcoat HPS200 Ultra® or Colorcoat Prisma® pre-finished steel used as standard, offering long-term UV and corrosion performance with the Confidex® Guarantee and providing peace of mind for up to 40 years.
  • Product specification and performance in accordance with BS EN 14509, European Product Standard for CE Marking.
  • Full traceability of all component materials and certified ‘very good’ to BRE’s responsible sourcing standard BES 6001 which helps increase credits under the Responsible Sourcing of Materials section of Building Research Establishment Environmental Assessment Method (BREEAM).
  • The PIR core has zero ozone depletion potential (ODP) and a very low global warming potential (GWP) of less than 5 to increase BREEAM credits.
  • All steel elements are 100% recyclable, without any loss of quality.


Fire performance:

LPS 1181 Grade EXT-B

Trisomet® carries Grade EXT-B and EXT-A approval by the LPCB, Certificate 460a/29. Also fire resistance performance of up to 4 hours integrity and 30 mins insulation dependant on panel thickness. These are attained using standard fixing and sealing methods (external side-lap stitched at maximum 300mm centres).

internal surface of the panel complies with a Class B s2 d0 rating in accordance with EN 13501-1.


Water penetration:

Laboratory testing shows evidence that the Trisomet® system is water-tight up to a pressure of 1200 Pa, which surpasses the relevant standards.

Pa, when tested to BS EN 12865‘Hygrothermal performance of building components and building elements’


Air-tightness:

In accordance with Building Regulations Approved Document L2 (E&W) and Scotland (Technical Handbook Section 6 Energy) tests to EN BS 12114 shows the sealed panel of air leakage as low as 0.43 m³/h/m² at an applied pressure of 50 Pa.

A practical expectation for a finished building, with effective sealing at all junctions, would be 3-5 m³/h/m². However, enhanced detailing practises on large shed buildings can realise air leakage performance figures of less than 3 m³/h/m².


Find out more: https://www.tatasteeleurope.com/construction/products/roof/insulated-panels/trisomet

General information

Color

Other

Manufacturer guidance

Wide range available.

Material

Steel

Guidance for specification option:

Pre-coated steel skins/ PIR core.

Length

Bespoke

Width

1000 mm

Height

Bespoke

Warranty description

25 year

Uniclass

Ss_25_20_14_54 Metal insulating sandwich panel cladding systemsPrimary

CAWS

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Product range

Trisomet

Specification data - Metal insulating sandwich panel cladding systems

Cladding panels

-

Panel type

Metal composite panel wall cladding systems.

Panel fasteners

Carbon steel fasteners.

Guidance for specification option:

C1, C2 and C3.

304 grade stainless steel fasteners.

Guidance for specification option:

C1, C2 and C3 - 25-year system guarantee.

316 grade stainless steel fasteners.

Guidance for specification option:

C4, C5 and CX.

Manufacturer guidance

Panel fastener materials vary with exposure category.

Side laps sealing

FASS (Factory applied sidelap sealant).

6 x 5 mm high-grade butyl mastic sealant strip (Grade A, minimum 25-year guarantee).

Guidance for specification option:

Site applied.

End laps sealing

6 x 5 mm butyl mastic strip sealant (Grade A, minimum 25-year guarantee).

Guidance for specification option:

Two lines of 6 x 5 mm butyl mastic strip sealant (Grade A, minimum 25 year guarantee) should be placed between sheets 10 mm from the sheet ends at the top and bottom of the lap.

Side lap stitching fasteners

Carbon steel fasteners.

Guidance for specification option:

C1, C2 and C3.

304 grade stainless steel fasteners.

Guidance for specification option:

C1, C2 and C3 - 25-year system guarantee.

316 grade stainless steel fasteners.

Guidance for specification option:

C4, C5 and CX.

Manufacturer guidance

Generally at 600mm centres. Panel fastener materials vary with exposure category.

End lap stitching fasteners

Not required.

Continuity thermal insulation

PIR closed cell foam.

Guidance for specification option:

(CFC and HCFC free, zero ODP and GWP <5) to specification used in LPCB approval.

Samples required

-

Manufacturer guidance

Samples available for product approval.

Material

Colorcoat HPS200 Ultra® pre-finished steel.

Colorcoat Prisma® pre-finished steel using Galvalloy® metallic coating.

Grade

S220 Steel.

Profile

32 mm high trapezoidal profile with a 333 mm pitch.

Thickness

0.5 mm.

Material

Colorcoat® High Reflect steel.

Colorcoat® PE 15 steel.

Grade

S220 Steel.

Profile

Lightly planked.

Thickness

0.4 mm.

Length

-

Manufacturer guidance

Panel lengths from 300 mm to 20 m. Maximum manufacturing length 20 m - consider road access and handling restrictions. Insert requirements.

Cover width

1000 mm.

Thickness

40 mm.

Panel internal face

Trisomet panels have an internal reaction to fire classification of B-s2, d0.

Fire resistance

30 minutes fire insulation.

240 minutes fire insulation.

Manufacturer guidance

Contact the technical department for specification details.

Span

As drawing.

Guidance for specification option:

Insert details.

Manufacturer guidance

Span varies with panel thickness and imposed and wind loads - consult load span tables.

U-value

0.46 W/m²K.

Bearing width

60 mm.

Manufacturer guidance

(Minimum).

Impact sound reduction

28.5 dB.

Guidance for specification option:

Further reductions can be achieved, depending on the core thickness, external skin thickness and liner used. Consult technical literature for details.

Manufacturer guidance

Weighted SRI Rw (based on 80mm core).

Weight

9.23 kg/m².

Sustainability data

Country of product manufacture

United Kingdom

Material

Steel

Guidance for specification option:

Pre-coated steel skins/ PIR core.

Manufacturing plant location

Recyclability

All steel elements are recyclable, with ‘end of life’ assumptions for recovered steel and steel recycling being 89% of steel is recycled, 10% of steel reused with 1% loss . We would point out that our panels can be separated using current shredding technology and can be recovered or recycled.

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

-

Manufacturer guidance

The concept of recycled content is a useful metric to stimulate economies of scale around recycling of materials which may otherwise be incinerated or land-filled. But this is not the case for steel. Steel has been recycled for over 150 years and the recycling process and infrastructure is efficient and economical without any added stimulus. Scrap steel is valuable, so wherever it can be recovered it is, and very little steel ever goes to waste.

 

Provided this is understood we can confirm for the financial year 19/20 Tata Steel Europe produced 10 million tonnes of crude steel, recycling 1.7million tonnes of steel scrap. This equates to a recycled content of 17%. A breakdown of the scrap by source shows that ~9% was internal pre consumer scrap. The remaining ~8% was externally sourced commercial scrap.  

Third party certifications

Third party certifications

FM Approved

FM Approved

Factory Mutual Approval

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001

BRE Certificate

BRE Certificate

Loss Prevention Certification Board - Certificate 460a

EPD

EPD

EPD Trisomet 80mm Insulating Roof & Wall Panel

EPD

EPD

EPD Trisomet 120mm Insulating Roof & Wall Panel

EPD

EPD

EPD Trisomet 100mm Insulating Roof & Wall Panel

Literature

Trisomet design and installation guide

Trisomet design and installation guide

Trisomet® brochure

Trisomet® brochure

TATA Building Systems UK - All products brochure

TATA Building Systems UK - All products brochure

Colorcoat HPS200 Ultra® colour card

Colorcoat HPS200 Ultra® colour card

Colorcoat® LG colour card

Colorcoat® LG colour card

Colorcoat Prisma® colour card

Colorcoat Prisma® colour card

Trisomet® CE DOP

Trisomet® CE DOP

Optemis Carbon Lite

Optemis Carbon Lite

Platinum® Plus Approved Suppliers

Platinum® Plus Approved Suppliers

Platinum® Plus system guarantee

Platinum® Plus system guarantee

Case studies

WICKES DIY STORE, FARNBOROUGH

WICKES DIY STORE, FARNBOROUGH

Construction and Automotive Green Technology Centre at Kidderminster College

Construction and Automotive Green Technology Centre at Kidderminster College

Automotive Steel Store

Automotive Steel Store