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Wallbarn Integrated Substructure for CDeck Cement Fibre Decking System - Decking System

Verified by manufacturer 5 months ago

Wallbarn Ltd Third party certifications:

  • ISO 9001 Quality Management

    Certificate type

  • Load Tolerance Test Certificate

    Certificate type

Complete Class A Fire Decking System with integrated pedestal, aluminium joists with Cement Fibre Deck Boards (All fixings included).

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Application

  • Designed for Class A specified Balconies, Terraces, Podiums and Flat Roofs.
  • Ideal for high traffic areas
  • Suited to projects that will subject to harsh weather conditions, including seaside projects.

Description

Comprehensive decking system for Class A projects. Suited for retro-fit and refurbishment projects on high rise projects.


Non-combustible fibre cement deck board with the natural appearance of timber. It is hard wearing and requires little maintenance. It meets A2-S1, D0 and A1fl ratings for fire regulation BS EN 13501-1.


Features and benefits:

  • A1fl-s1 fire rated – Meets the latest building regulations and fire safety advice for UK balcony market.
  • Easy to install on our Class A Substructure (Adjustable Pedestals & Joists).
  • Low maintenance.
  • Water, frost and heat resistant.
  • Timber look/ grain effect finish.
  • Life expectancy of 50+ years.

General information

Color

Grey

Finish

Textured

Guidance for specification option:

Timber look/grain effect finish.

Embossed

Material

Fibre cement

Shape

Rectangle

Length

2400 mm

Width

200 mm

Height

25 mm

Warranty description

15 year

Manufacturer guidance

Life Expectancy for these deck boards is 50 years

Uniclass

Ss_30_20_30_25 Decking systemsPrimary

CAWS

Q37/460 Support pedestals

Q55/395 Support pedestals

Q55/110 Deck

Product range

Fire Rated Paving and Decking Systems
Decking and Substructure

Specification data - Decking systems

System performance

Guidance for specification option:

Consult manufacturer and insert requirements.

Ground preparation

Guidance for specification option:

Consult manufacturer and insert requirements, specify separately or omit.

Barrier membrane

Guidance for specification option:

Consult manufacturer and insert requirements, specify separately or omit.

Structure

-

Foundations

Guidance for specification option:

Consult manufacturer and insert requirement or omit.

Primary structure

MetalPad EX adjustable pedestal.

Guidance for specification option:

  • Height range: 26–675 mm.
  • Mild steel pedestals with Zintec 200 exterior protective coating for long-term exterior applications.
  • Fire classification: To BS EN 13501-1, Class A1.
  • Consult manufacturer's literature for details and insert requirements.

Subframe

Aluminium Box & I-beam Rails, 15 mm Box Rail.

Guidance for specification option:

  • Weight: 0.80 kg/m.
  • Dimensions (H x W x L): 15 x 60 x 2500 mm.

Aluminium Box & I-beam Rails, 20 mm Box Rail.

Guidance for specification option:

  • Weight: 0.90 kg/m.
  • Dimensions (H x W x L): 20 x 60 x 2500 mm.

Aluminium Box & I-beam Rails, 25 mm Box Rail.

Guidance for specification option:

  • Weight: 0.99 kg/m.
  • Dimensions (H x W x L): 25 x 60 x 2500 mm.

Aluminium Box & I-beam Rails, 50 mm Box Rail.

Guidance for specification option:

  • Weight: 1.99 kg/m.
  • Dimensions (H x W x L): 50 x 60 x 2500 mm.

Aluminium Box & I-beam Rails, 50 mm I-Beam.

Guidance for specification option:

  • Weight: 1.61 kg/m.
  • Dimensions (H x W x L): 50 x 60 x 3600 mm.

Aluminium Box & I-beam Rails, 75mm I-Beam.

Guidance for specification option:

  • Weight: 1.92 kg/m.
  • Dimensions (H x W x L): 75 x 60 x 3600 mm.

Aluminium Box & I-beam Rails, 100 mm I-Beam.

Guidance for specification option:

  • Weight: 2.19 kg/m.
  • Dimensions (H x W x L): 100 x 60 x 3600 mm.

Manufacturer guidance

Material: Aluminium 6063 T6.

Fire classification: To BS EN 13501-1, Class A1.

Fasteners

Box Rail - Straight & Right Angle Bracket – Screw Fixing.

Box Rail - M8 Straight & Right Angle Bracket with Wingnut.

I-Plus Beam Straight & Right Angle Bracket – Screw Fixing.

I-Plus Beam - M8 Straight & Right Angle Bracket with Wingnut.

Manufacturer guidance

Consult manufacturer's literature for details.

Deck boards

-

Material

Fibre cement deck board.

Fasteners

Guidance for specification option:

Consult manufacturer and insert requirement.

Board accessories

Guidance for specification option:

Consult manufacturer and insert requirements or omit.

Guarding

Required.

Guidance for specification option:

Insert requirements.

Not required.

Edge protection

Required.

Guidance for specification option:

Insert requirements.

Not required.

System accessories

Guidance for specification option:

Consult manufacturer and insert requirements or omit.

Samples required

Guidance for specification option:

Consult manufacturer and insert requirements or omit.

Connections

Aluminium joists.

Guidance for specification option:

Aluminium joists mimic the build of traditional timber substructure but with many key advantages:

  • Can achieve ultra-low height thresholds. As little as 55 mm total buildup depending on board choice.
  • Will not rot, warp or bend like timber joists.
  • 100% recyclable material.
  • Aluminium will not expand and contract like timber joists.
  • Lightweight and easy to work with material.
  • Special headpiece on our pedestals to accommodate the aluminium joists.
  • Depending on board choice, we have a number of hidden fixings available – i-Fly, 4 Hook, Remo.


Composite joists.

Guidance for specification option:

Composite joists are sturdy and suitable for use with almost any board on the market.

  • Will not rot, warp or bend like timber joists.
  • Dimensions 3600 x 38 x 88 mm.
  • 3.7 kg/m (linear).
  • Suitable for decking joists/sub-frame.
  • Compatible with our pedestals to lift to required height.
  • Depending on board choice, we have a number of hidden fixings available – i-Fly, 4 Hook, Remo.


iDecking EasyChange.

Guidance for specification option:

The EasyChange i-Decking system uses a hidden fixing that allows for the boards to be unlocked using a key. This is suitable for when access to the sub floor for maintenance or repairs is needed.

  • Sustainable, non-rotting decking system.
  • Integrated substructure and deck board.
  • Clean lines, uninterrupted surface.
  • Composite, bamboo and tropical hardwood options available.
  • Bare foot friendly.
  • Suitable for low thresholds (whole system from 83 mm).
  • Faster, easier installation.
  • Suitable for domestic or commercial use.


iDecking EasyClick.

Guidance for specification option:

The Easyclick i-Decking system uses a hidden fixing that allows for the boards to be clicked into place. This makes for a dramatically easy and faster installation.

  • Double aluminium rail substructure system.
  • Profiled rail clicks into headpiece of adjustable height pedestals without need for mechanical fixings.
  • Aluminium rail with integrated clips to secure and opposition boards.
  • Boards extruded with special profiles to fit into clips.
  • Self-aligning system drastically reduces errors.
  • Faster installation.
  • No top fixings mean no surface holes, splits or lifting.

Dimensional stability

-

Manufacturer guidance

Average cumulative value (24 hours of immersion in water at 20°C).

Biological durability

Guidance for specification option:

Very durable - CEN/TS 15083.

Fire reaction (EN 13501-1)

A2-S1, D0 and A1fl.

Sustainability data

Contains Red List materials

No

Country of material origin

China

Country of product manufacture

China

Recyclability

100

Third party certifications

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001

Load Tolerance Test Certificate

Load Tolerance Test Certificate

Certification - Aluminium Rails / Joists Deflection Load Test

Load Tolerance Test Certificate

Load Tolerance Test Certificate

Certification - Aluminium Rails / Joists Load Test

Load Tolerance Test Certificate

Load Tolerance Test Certificate

Certification - Metal Pedestal Load Test

Literature

Brochure - C Deck Cement Fibre Decking

Brochure - C Deck Cement Fibre Decking

Datasheet - CDeck Cement Fibre Board

Datasheet - CDeck Cement Fibre Board

O & M Manual - CDeck Cement Fibre Decking System

O & M Manual - CDeck Cement Fibre Decking System

Installation Guide - CDeck Fibre Cement Decking System

Installation Guide - CDeck Fibre Cement Decking System

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