Watco UK Ltd

Project detailsAfter 30 years of manufacturing, a tumbler room floor at Alinabal Inc.’s facility had begun to seriously deteriorate. The company uses a heavy duty soap to wash and deburr steel parts in their industrial tumblers, then pours the liquid out onto the flooring beneath and rinses it into a trough.Over time, harsh chemicals in the soap began to eat away at the floor. Even to the point that they had begun to expose the aggregate in the concrete! Worried about continued water leakage as well as further contamination to the floor, Alinabal Inc. began to look for a solution.Alinabal Inc. knew that this project would require a unique product, as they were looking for something that would achieve minimal downtime during the repair. They were also in need of a product that would be able to withstand wet conditions regularly, since this area was still to be used for washing and deburring steel parts in the future.In addition to these qualities, Alinabal Inc. wished to use a self-levelling product with minimal floor prep. Having used our products in the past, Alinabal Inc. again turned to our expert sales team for suggestions.Our solutionAlinabal Inc. asked our technical advisors what the best product for the job was. They were recommended and used Flowtop®.Flowtop® is ready for foot traffic in 6 hours. In this case, it drastically cut the downtime during repairs with its quick curing properties, and because it is 3 times stronger than standard concrete, it is also able to withstand the rinsing process that the floor would be subject to post repair.The self-levelling characteristics of Flowtop® were just what Alinabal Inc. was looking for, and as a bonus, it created a slip resistant finish for enhanced employee safety!Through the use of Flowtop®, Alinabal, Inc. was able to obtain a newly finished floor, and return to daily operations in a timely fashion. Employees could again efficiently squeegee water into the disposal trough, and the floor itself was no longer in danger of contamination from

Project details Charles de Gaulle International Airport is the second largest airport in Europe after London Heathrow. It is located just outside Paris and handles over 50 million passengers every year. For this reason it can be difficult to find the time for maintenance and repairs. "The airports floors have to withstand constant heavy traffic from passengers, staff and maintenance workers. It was therefore important that their repair and paint products were quick to apply, cure and hard wearing." The work that needed to be carried out was at the entrance to Terminal 3 which is the main public transport hub for Charles de Gaulle. For this reason the work needed to be carried out and finished between the hours of 9.30pm and 6.30am. After this time heavy traffic would resume. Our solution The first job was to clean the concrete floor slabs with Watco Concroff to remove all surface contaminants including oil and fats. Watco Concroff contains no solvents or other chemicals that are dangerous for the environment and penetrates even the thickest deposits of grease. The floor was then primed with Tack Coat, an epoxy resin adhesive primer which guarantees excellent grip on the key surface. As Charles de Gaulle is subjected to such heavy constant traffic a standard mortar would not be sufficient to withstand this, for this reason they choose Watco Concrex® Carbon Fibre. As it is as strong as granite it could be smoothed to a thickness of only 3mm, making the surface both waterproof and slip resistant. The Concrex® was subsequently painted with Safety Coat. Safety Coat is roller applied and contains fine, traction enhancing particles embedded in an epoxy resin coating so this coating was ideal for providing a non slip surface for added security.

Project DetailsGodalming College in Surrey had a problem with slippery decking on their campus. It is a highly trafficked area in the middle of the campus and is used as a seating area at lunchtime for staff and students. In dry weather the area does not cause any concerns but in wet or frosty weather the potential for slip hazards was huge. The college had used Watco products on internal floors so they called us to ask for advice. Our Solution"Slippery decking is a major safety issue throughout the year, but more so during winter months." An alternative solution was needed as the college had tried applying anti slip coatings (recommended by another supplier) but these had been applied to slightly damp wood and had flaked off. The potential slip issue was increased by the fact that the decking did not have any grooves in the top surface to offer traction underfoot. To solve these issues, Watco recommended and supplied 50mm wide GRP chamfered edge decking strips.The stone coloured strips were chosen to allow the strips to blend in with the decking but still provide the all important slip resistance underfoot, yellow strips are used to highlight the edges and steps to help meet DDA regulations. The strips are supplied already pre-drilled so the installation was completed in just two days over the Easter break allowing the area to be put back into service in plenty of time for the start of the new term. 

Project detailsKenwood, a kitchen appliance manufacturer in Hampshire was suffering with dusty floors and wanted to improve the visual appearance of the warehouse area. Kenwood contacted Watco because they had come to trust our products, having used them over many years. We suggested not only the most suitable repair products and floor coatings but a trusted and experienced flooring specialist to apply the products, Aedean Flooring Ltd in Farnborough, Hampshire.Our solution The floor was shot blasted and lightly ground before being repaired with Watco Concrex® Carbon Fibre, an incredibly strong epoxy resin repair mortar and Watco Flowpatch®, a pourable patch repair material for heavily trafficked floors. Aedean suggested the use of colour inside the aisles, which Kenwood thought was a good idea as it would making identifying each aisle easier. Epoxy Gloss Coat in mid grey was used in the main walkways in the warehouse so that the area could be back in use quickly after coating. The colours chosen for the aisles were: Safety Yellow, Signal Red, Royal Blue and Black. Epoxy Gloss Coat is an extremely tough and decorative industrial floor coating which is ideal in situations where durability is important. "We are delighted with the outcome which completely revitalised the appearance of the warehouse, protecting the floor for many years to come."

Project detailsIn 2008 the MPT consortium* was awarded the Manchester’s Metrolink phase 3a extension project, a 49 stop, £275 million extension to the Manchester Metro. The new build allowed contractors to shop around for the best products for the job, but one essential product could not be found. Throughout this three-year development, best practice and user health and safety have been the priorities. Steps were designed to minimise risk of trips and slips for pedestrians, the disabled and visually impaired. Each of the 1,400 pre-cast concrete steps on the new platforms required a non-slip front edge and MPT scoured the world for suitable products. The design criteria required that the nosing would be: Suitable for heavy use in an external environment Compliant to the Building Regulation Part M Providing a solution in accordance with BS8300 2009 Inner B Code of Practice, against the finished concrete in both wet and dry conditions Our solution Adrian Rowe, MPT Engineering Manager and his team tested a wide range of products, short listing three, including Firm-Step Edge®. Our product met the design criteria but was unavailable in the required specification, size and colour. Not wanting to let this opportunity pass us by, we took up the challenge and developed an exclusive version of Firm-Step Edge® in black, with a 70mm tread and 55mm riser. “Watco was brilliant in sorting out our problem, giving us excellent service throughout. They understood our needs and delivered prototypes in a week. They also developed an exclusive version of their Firm-Step Edge®, in the specified black shade, with a 70mm tread and 55mm riser that fitted on to the rebated precast step to keep the nosing flush. It also had perfect internal angles so it sat snugly on the standard profile of the nose on the precast concrete steps.” Following the first installation in February 2011, Firm-Step Edge® is now being screwed and bonded to steps at every stop along the 49 stop extensions. Firm-Step Edge® is an economical, quick to install safety feature. Firm-Step Edge® offers a tough GRP base that is resistant to stretching, warping and swelling. We offer two grades; medium for internal and coarse for external stairs, both of which are easily glued using Watco Adhesive Mastic or drilled for screw fixing. The textured finish offers excellent slip-resistance and a chamfered back edge minimises trip potential. Available in white or yellow, Firm-Step Edge® can be cut on site if required using a hacksaw or similar cutting tool or we offer a cut to size service. *MPT (M. Pact Thales) is a consortium comprising Laing O’Rourke, VolkerRail and Thales UK.

Project detailsParadise Wildlife Park, situated in Hertfordshire originally contacted Watco for advice on a floor paint suitable for their lion enclosure. "The product needs to be ultra hard-wearing to withstand the wear and tear of the area, whilst also having the ability to tolerate lion urine."Our solution Our Expert Advisor's recommended Chemi-Coat Acid Strength as it is extremely tolerant to chemicals and strong enough to withstand 95% sulphuric acid. An ordinary floor paint would fail, but the chemical resistant properties of Chemi-Coat make it ideal for this type of environment. Chemi-Coat Acid Strength is a virtually solvent free, 100% solids epoxy formula, which means it's extremely heavy duty and will last for years. Due to the porosity of the surface our Advisors also recommended they prime the surface using our 4 Hour Epoxy Primer.Click here to see a short timelapse video of Paradise Wildlife Park applying the products.

Project detailsToyota contacted Watco looking for a long lasting anti slip decking solution. Four of Toyota GB Plc Head Office fire exits open onto an outdoor decking area, leading to assembly points. The decking is also used as a seating area at lunchtime for staff. In wet and frosty weather the decking becomes slippery, causing concern around slip hazards, especially in an emergency evacuation.Whilst the safety of its employees was the main concern, Toyota also wanted to ensure that the anti slip solution was easy to fix and would blend in with the natural colour of the decking.In addition, they needed a solution that could be fixed in the decking indentations. Having looked at several other solutions, it seems that most involved fixing the anti slip strips in the gaps between the boards, thus requiring extra work as the existing gaps were not wide enough. Our solutionWatco recommended and supplied heavy duty slip resistant GRP (Glass Reinforced Plastic) Decking Strips. The strips in ‘stone’ colour blended in well with the timber and were supplied pre-drilled for easy fixing.Toyota were delighted with the outcome. The new anti slip decking strips provide safe fire escape routes for staff, whilst maintaining the aesthetics of the landscaped outdoor area."Our GRP Decking Strips are virtually indestructible, based on an extremely durable fibreglass base with a coarse, ceramic grit which is bonded to the top for a heavy duty, slip resistant surface. Chamfered edges minimise trip hazards. The strips are available in black, stone or yellow."Watco Decking Strips are supplied pre-drilled and with screws. The strips can be trimmed on site using a hacksaw or, if required, Watco will supply the strips already cut to size.

Our client, the world’s second largest producer of bottled water, was looking for industrial floor paints to renovate and maintain indoor walkways and create seamless traffic flows in its factories. And that’s no mean feat as the area to paint was over 2500 m2!"The objective of the refurbishment was to improve the visibility of the walkways in the production area to enhance employees’ safety."As the factory hadn’t been renovated for some years, floor markings were no longer visible and cracks were appearing throughout thus increasing the risk of trips and falls.In a food processing plant, there are strict environmental and safety regulations to comply with. It was therefore important that the paints and coatings used in the refurbishment conform to those regulations, but also have a rapid curing times to minimise downtime.Our client’s organisation relies heavily upon the dynamism of its teams. It was therefore only natural that employees themselves – from the accounting department to the technical teams - rolled up their sleeves and got on with the refurbishment project. The idea was to raise awareness of safety issues in the factory. For us, it meant we needed to supply user-friendly paints and coatings that could be applied easily by staff. Our solutionOur client researched various solutions and suppliers for their refurbishment project. Watco products, which are long lasting and user-friendly, stood out from the competition. Three products were applied: Safety Grip: A heavy duty anti slip, two pack epoxy resin coating designed for dangerous areas. Epoxyline: A heavy duty, fast drying, line marking paint. Epoxy Gloss Coat: An extremely tough floor coating that is virtually solvent free, and therefore ideal for a food processing plant.