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ISO 9001 Quality Management
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Acoustic Rated Insulated Roller Shutter.
The Sonaroll is ideal for any application where an acoustic rating is a requirement. It has been successfully installed in TV studios, recording studios, theatres and exhibition halls but also more industrial applications such as turbine halls, boiler rooms, loading bays and warehouses and then also schools, serveries and reception areas.
Performance Characteristics:
Sound Reduction: 22db RW (single curtain)
33dB RW (double curtain)
Thermal Resistance: 1.1W/(m²K) at centre
3.2W/(m²K) at quirks
Resistance to Windload: Class 5
Accreditations:
BS EN ISO 10140-2:2010—Measurements of Airborne Sound Insulation.
Key Attributes:
High level of acoustic insulation.
Thermal properties.
Bespoke, compact design.
Summary
The Sonaroll is Bolton Gate Company’s purpose built acoustically rated rolling shutter. This sound reducing door system combines several features and benefits into one high quality attractive design.
In addition to acting as a secure and weather resistant closure, the shutter offers significant acoustic and also thermal insulation properties.
Extensively tested at the Department of Acoustics at Salford University, the door achieved a maximum sound reduction of 27.2dB (at 5000Hz) with a 22dB RW, which is considerably higher than other similar roller shutters on the market.
A special double curtain arrangement is also available. This provides significantly increased acoustic performance with a maximum of 39.8dB (at 2000Hz) and 33dB RW rating.
Operation
Electric operation is provided by a 400-volt nominal, 3 phase, direct drive motor complete with integrated safety brake.
A manual disconnect mechanism complete with haul chain is provided for use in the event of power failure.
Open / Close / Stop push button controls are integrated within the face of the low level control panel.
A 230-volt, 1 phase tubular motor option is also available (depending on opening size) in addition to a whole array of optional control equipment that can be provided for both drive options. Please discuss your requirements with our technical sales team.
Curtain
The shutter curtain is constructed from acoustically rated 100mm high foam bonded continuously interlocked galvanised steel laths with a flat profile. The laths are securely held in place using black nylon end locks.
Bottom Rail
The bottom rail comprises a standard lath fitted with a black trim section carrier and rubber weather seal.
Side Guides
Vertical guides are formed from rolled galvanised steel in a double rebate profile with twin brush strips. Full height angles are provided for mounting to the structure.
Roller
The roller is constructed from seamless steel tube of adequate diameter to resist deflection and held in bearings or cups attached to the endplates.
Endplates
Zinc plated mild steel of appropriate thickness relative to door size and supplied with angles for fixing to the structure.
Casings
A galvanised steel coil casing and motor casing are provided as standard to close off the operating mechanism and complete the aesthetic appearance of the door.
A full span acoustic infill is also mounted directly below the coil casing (provides an additional 1dB under test conditions).
Finish
Galvanised steel is the default finish but please refer to Options below for alternatives.
Maximum Sizes
10000mm wide x 10000mm high
Weight
Varies with opening size dependent on lath/barrel/casing requirements but approximately 50kgs/m².
Options
· Tube motor operation.
· Increased RW using double curtain arrangement.
· Polyester powder coat finish.
· Plastisol finish to curtain, remaining components with a polyester powder coat finish.
· Grade 304 or 316 stainless steel.
· Additional electrical controls e.g.: -
- Keyswitches
- Radio controls
- Radar / loop detectors / photocells.
- Timer closing.
Color | Manufacturer guidanceA range of RAL colours available. Also options for G304 and G316L stainless steel. |
Finish | Galvanized Plastisol Powder-coated |
Material | Steel Guidance for specification option: Carbon steel. |
Shape | Rectangle Square |
Length | Bespoke |
Width | Bespoke Manufacturer guidanceBespoke manufacture to a maximum of 10000 mm wide. Contact supplier for details. |
Height | Bespoke Manufacturer guidanceBespoke manufacture to a maximum of 10000 mm high. Contact supplier for details. |
Warranty description | One year |
Uniclass | |
CAWS | L20/60 Doors L20/610 Roller shutters/ curtains |
Product range |
Opening sizes | Manufacturer guidanceInsert requirement, available up to 10 x 10 m as standard (clear width x clear height). |
Format | Sound proofed. |
Arrangement | Vertical, fitted into reveal. |
Performance | |
Resistance to wind load | To BS EN 12424, class 5. |
Acoustic performance | Single: 25.2 dB maximum (at 2000 Hz) 22dB RW; Double: 39.8 dB (at 2000 Hz) and 33 dB RW rating. |
Thermal resistance | 1.1 W/(m²K) at centre, 3.2 W/(m²K) at quirks. |
Shutter curtain | |
Lath material | Galvanized steel. |
Profile | Flat. |
Finish and colour | Galvanized.Guidance for specification option: Standard. Colorcoat HP 200.Guidance for specification option: Insert colour requirement. Polyester powder-coated.Guidance for specification option: Insert colour requirement. |
Frame and guides | |
Material | Carbon steel. |
Finish | Galvanized.Guidance for specification option: Standard. Colorcoat HP 200.Polyester powder-coated. |
Colour | Not applicable.Guidance for specification option: Standard (galvanized finish). RAL/ HP 200.Guidance for specification option: Insert colour requirement. |
Operation | |
Mode | Electrically operated. 400-volt nominal, 3 phase, direct drive motor.Guidance for specification option: With integrated safety brake. Electrically operated. 230-volt, 1 phase tubular motor.Guidance for specification option: Depending on opening size; consult manufacturer. |
Control | Constant pressure open/ close/ stop push-buttons.Manufacturer guidanceLow level control panel with constant pressure open/ close/ stop push-buttons mounted adjacent to the shutter. |
Accessories | None.Building Management System (BMS) linkage.Card reader.Double-glazed vision panels.Light curtain.Photocells.Radar.Status indicator.Timer delay closure. |
Weight | 50 kg/m². Guidance for specification option: Typically 50 kg/m², dependent upon the size and lath configuration. |
Type | Sonaroll Acoustic Roller Shutters. Sonaroll Acoustic Roller Shutters Double Roller/ Curtain. |
Contains Red List materials | No |
Country of material origin | United Kingdom |
Country of product manufacture | United Kingdom |
Material | Steel Guidance for specification option: Carbon steel. |
Manufacturing plant location | |
Recyclability | 95% |
Recycled contentAs defined in clause 7.8 of BS EN ISO 14021 | 0 % |
Expected Life | 25 year |