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Ancon CXL Couplers - Reinforcing Bar Couplers

Verified by manufacturer 4 days ago

Ancon CXL Type A

Leviat Variant:
Product certifications:
  • CARES Certificate of Approval

    CARES Certificate of Approval

    Certificate type

  • CARES Certificate of Approval

    CARES Certificate of Approval

    Certificate type

Reinforcing bar couplers.

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+44 (0) 114 275 5224 Website

Application

Suitable for projects of any size, including those requiring a high volume of couplers, such as road and rail bridges.

Description

A set of reinforcing bar couplers that are suitable for various project sizes.

The end of each bar to be joined is cut square and enlarged by cold forging. This increases the core diameter of the bar to ensure that the joint is stronger than the bar.

Parallel metric threads are cut onto the enlarged ends. The threaded end is then proof tested to a force equal to the characteristic yield strength of the bar.

A nominal allowance of +50 mm per threaded bar end should be made for cutting square and cold forging.

Features and benefits:

  • CXL Type A - The CXL Type A system utilizes internally threaded couplers with a single right hand thread and is suitable for applications where the continuation bar can be rotated. The ends of the bars are upset and threaded for half the length of the coupler. Used where the continuation bar can be rotated.
  • CXL Type B - The CXL Type B uses the same coupler as the Type A system, but one bar is threaded for a full coupler length. It is used for applications where it is difficult but not impossible to rotate the continuation bar.
  • CXL Type C- The CXL Type C system has an additional locknut and is used where the continuation bar cannot be rotated. The continuation bar is threaded for the full coupler length plus the length of the locknut.
  • Ancon CXL couplers are available in the sizes 12, 16, 20, 25, 32 and 40 mm and are covered by UK CARES Technical Approval TA1-A 5066.

Ancon CXL Type A, B couplers in the size range of 12 to 40 mm and Ancon CXL Type C in the size range of 16 to 40mm have been evaluated for use as follows:

a) In accordance with CARES Appendix TA1-A tested in tension and high cycle fatigue loads (Fatigue Class D) with BS 4449 grades B500B and B500C reinforcement.

b) In accordance with CARES Appendix TA1-B tested in tension only with BS 4449 grades B500B and B500C reinforcement.

c) BS 8597:2015 for mechanical splices in reinforced concrete structures under static and high cycle fatigue loads (Fatigue class D) with BS 4449 grades B500B and B500C reinforcement.

General information

Color

Black

Material

Steel

Shape

Circle

Length

Bespoke

Width

12 mm

Guidance for specification option:

Not available for Type C.

16 mm

20 mm

25 mm

32 mm

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Manufacturer guidance

Bar diameter.

Uniclass

Pr_20_96_71_51 Mechanical reinforcement couplersPrimary

CAWS

E30/260 Proprietary mechanical couplers

Specification data - Mechanical reinforcement couplers

Classification data

Standard

Ancon CXL Type A, B and C couplers in the size range of 12 to 40 mm have been evaluated for use as follows:
a) In accordance with CARES Appendix TA1-A tested in tension and high cycle fatigue loads (Fatigue Class D) with BS 4449 grades B500B and B500C reinforcement.
b) In accordance with CARES Appendix TA1-B tested in tension only with BS 4449 grades B500B and B500C reinforcement.
c) BS 8597:2015 for mechanical splices in reinforced concrete structures under static and high cycle fatigue loads (Fatigue class D) with BS 4449 grades B500B and B500C reinforcement.

Third-party certification

eurofins Certificate of Constancy of Performance 0809-CPR-24002325.

Coupler type

Ancon CXL Type A.

Guidance for specification option:

Utilizes internally threaded couplers with a single right hand thread and is suitable for applications where the continuation bar can be rotated. The ends of the bars are upset and threaded for half the length of the coupler. Used where the continuation bar can be rotated.

Manufacturer guidance

A thread is formed on the enlarged bar end using a thread rolling machine. The thread is such that the cross sectional area of the bar ends are not reduced ensuring the strength of the connection matches or exceeds that of the parent bars.

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

Manufacturer's standard.

Diameter

12 mm.

Guidance for specification option:

Bar diameter: 12 mm.

Coupler length: 28 mm; external diameter: 22 mm.

Thread size: M14; thread pitch: 2.0.

16 mm.

Guidance for specification option:

Bar diameter: 16 mm.

Coupler length: 40 mm; external diameter: 30 mm.

Thread size: M20; thread pitch: 2.5.

20 mm.

Guidance for specification option:

Bar diameter: 20 mm.

Coupler length: 48 mm; external diameter: 35 mm.

Thread size: M24; thread pitch: 3.0.

25 mm.

Guidance for specification option:

Bar diameter: 25 mm.

Coupler length: 52 mm; external diameter: 36 mm.

Thread size: M30; thread pitch: 3.5.

32 mm.

Guidance for specification option:

Bar diameter: 32 mm.

Coupler length: 72 mm; external diameter: 55 mm.

Thread size: M36; thread pitch: 4.0.

40 mm.

Guidance for specification option:

Bar diameter: 40 mm.

Coupler length: 90 mm; external diameter: 65 mm.

Thread size: M45; thread pitch: 4.5.

Special order.

Guidance for specification option:

Other sizes are available upon request. Consult manufacturer for details.

Locknut

To suit bar diameter.

Sustainability data

Material

Steel

Product certifications

CARES Certificate of Approval

CARES Certificate of Approval

CARES Certificate 5066 Technical Approval TA1-A-B 5066 Bartec CXL Couplers (2024) Issue 5

CARES Certificate of Approval

CARES Certificate of Approval

CARES Technical Approval Report TA1-A&B 5066

Literature

Reinforcing Bar Couplers

Reinforcing Bar Couplers

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