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Keystone Specials & Sunlounge Lintels - Special Steel Lintels

Verified by manufacturer 2 months ago

Keystone Lintels Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

  • BS EN 1090-1

    BS EN 1090-1

    Certificate type

  • ISO 14001 Environmental Management Systems

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

Cavity Wall | Solid Wall | Part L Compliant | UKCA | CE | Galvanized & Stainless

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Application

  • Steel lintels for use in internal and external cavity wall or solid wall construction to support walls, floors and roofs above window and door openings.
  • Cavity widths greater than 50 mm or solid wall.
  • Lintels should be installed with a minimum end bearing of 150 mm, bedded on mortar and levelled along its length and across its width.
  • The masonry above the lintel should be built in accordance with BS EN 1996-2.
  • Raise the inner and outer leaves simultaneously to avoid excessive eccentricity of loading, with a maximum height difference of 225 mm (masonry should be laid on a mortar bed and all perpendicular joints should be filled).
  • Allow the mortar to cure before applying floor or roof loads (temporary propping beneath a steel lintel is practiced to facilitate speed of construction).
  • NHBC & LABC recommend a damp proof course (DPC) or cavity tray should be installed over all openings in external cavity walls.
  • When installing concrete floor units or other heavy components above a lintel, care should be taken to avoid shock loading and floor units should not be dragged into position. Masonry immediately above the lintel should be allowed to cure.
  • Point loads should not be applied directly onto lintel flanges. Lintels should have a minimum of 150 mm masonry between the flange and the application level of any form of loading. Consult Keystone’s Technical Department if applying a point load above a lintel.
  • The external lintel flange must project beyond the window/door frame and it is recommended that a flexible sealing compound is used between the underside of the lintel flange and the frame.
  • Do not cut lintels to length or modify them in any way without consulting a Keystone engineer. 
  • Lintel should be centred in the cavity and the distance between lintel up-stand and masonry must not exceed 10 mm.
  • Masonry should not overhang any flange by more than 25 mm. 
  • The practice of propping a lintel is sometimes used to facilitate speed of construction. It should only be introduced after initial masonry load has been applied to the lintel. 
  • Stop ends are required at each end of a lintel to prevent moisture cascading over the ends into the cavity and onto the inside wall.
  • At least two weep vents are required per opening and positioned not more than 450 mm apart. 

Description

All Keystone standard lintels satisfy the thermal performance requirements of Approved Document L of the Building Regulations (E & W), Northern Ireland’s Technical Booklet F and Scotland’s Technical Handbook, section 6. The Keystone patented Thermal Break Plate reduces thermal bridging while adding extra rigidity. Keystone lintels are insulated with expanded CFC-free profiled polystyrene insulation conforming to BS EN 13163. Provide a damp proof course / cavity tray over all lintels.


For more detailed information applicable to a particular wall construction, contact Keystone Lintels Technical Department. Refer to manufacturers literature for details regarding lintel ranges, height, thickness and Uniformly Distributed Load (UDL) figures.


Performance:

Fire:

  • Keystone lintels have been subjected to a fire test (WARRES No. 101263) in accordance with BS 476-20 and (Report No. 508704/R) in accordance with BS EN 1363-1 at Exova Warrington Fire and achieved a one hour fire performance.

Corrosion:

  • Keystone’s standard range of lintels are manufactured from high quality grade pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides) conforming to BS EN 845-2. 
  • The use of austenitic stainless steel is ideal when the life expectancy and maintenance programme of a building are key considerations. 
  • Material / coating specification in buildings exceeding three storeys in a non-aggressive environment should be limited to austenitic stainless steel (chrome nickel alloys). 
  • Material / coating specification for buildings in an aggressive environment (e.g. coastal sites) should be limited to austenitic stainless steel (molybdenum chrome nickel alloys). 

Structural:

  • The Keystone lintel range has safe working loads as detailed in each applicable loading table in the Keystone Steel Lintel Manual.
  • The structural performance figures within each table have been ascertained by testing in accordance with the requirements of standards BS EN 5977-2, BS EN 846-9 and BS EN 845-2.

Certification:

  • BBA Agrement certificate 98/3493 including regular assessment of production.
  • UKCA Assessment of performance, System 3.
  • CE Assessment of performance, System 3.
  • EN 1090-2 Execution Class 2, Declaration method 1,2,3a & 3b, Certificate 14/F106 & 14/F107.
  • ISO 9001 Quality Management Systems, Certificate 18/Q059.
  • ISO 14001 Environmental Management Systems, Certificate 18/E019.

Special lintels:

Keystone lintels can be supplied to suit a wide range of wall types, loading scenarios and bespoke custom made specials:

  • Full arch lintels,
  • Segmental arch lintels,
  • Parabolic arch lintels,
  • Apex arch lintels,
  • Half Apex arch lintels,
  • Venetian arch lintels,
  • Gothic arch lintels,
  • Bay lintels (square or splayed),
  • Corner lintels,
  • Bow lintels,
  • Sunlounge lintels,
  • Roof cradle with ridge beam,
  • Glazed gable apex lintels,
  • Brick slip feature lintels,
  • Lightweight brick slip feature lintels and sills,
  • Structural steelwork,
  • Custom designed bespoke specials.

Contact Keystone Lintels Technical Department for further information.

Stainless steel:

  • All Keystone’s range of lintels can be manufactured from austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). Upon request, other grades of stainless steel lintels are available conforming to BS EN 845-2.

Additional features:

  • Free scheduling and specification service.
  • Keystone Steel lintels have a service life commensurate with that of the building in which they are installed.
  • Keying options to suit required plastering applications.
  • Eaves lintel.
  • Feature plate.
  • Cant brick.
  • Stepped.
  • Splayed / tappered,
  • Vertical support posts,
  • Mineral wool insulation,
  • Powder coating.
  • Soffit cladding.
  • Brick slip cladding.
  • Universal arch.
  • Roller shutter.
  • Weep holes.
  • Stop ends.
  • Bespoke.

Contact Keystone Lintels Technical Department for further information.

General information

Color

Silver

Finish

Galvanized

Powder-coated

Material

Steel

Guidance for specification option:

  • Pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides). Material Coating Ref L14.

Stainless steel

Guidance for specification option:

  • Austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307) Material Coating Ref L3.
  • Austenitic stainless steel, grade 316 2b BS EN 10088-Part 2 Astm 316/316L (European Grade 1.4404) Material Coating Ref L1.

Length

-

Manufacturer guidance

Refer to Keystone Steel Lintel Manual or contact Keystone Lintels Technical Department.

Uniclass

Pr_20_85_48_11 Carbon steel lintelsPrimary
Pr_20_85_48_84 Stainless steel lintels

CAWS

F30/85 Prefabricated steel lintels

F30/755 Prefabricated steel lintels

Specification data - Carbon steel lintels

Standard

To BS EN 845-2 and EN 1090-1.

Guidance for specification option:

UKCA and CE Marked to :

  • BS EN 845-2 Specification for ancillary components for masonry Part 2: Lintels.
  • EN 1090-1 Execution of steel structures and aluminium structures - Requirements for conformity assessment of structural components.

Manufacturer guidance

Declaration of Performance certificates are available at: www.keystonelintels.com.

Lintel type

Composite.

Material finish and coating reference

Pre-galvanized mild steel to BS EN 10346 DX51D with a zinc coating of 600 g/m² (including both sides). Material Coating Ref L14.

Austenitic stainless steel, grade 304 2b BS EN 10088-Part 2 Astm 240 (European Grade 1.4307). Material Coating Ref L3.

Austenitic stainless steel, grade 316 2b BS EN 10088-Part 2 Astm 316/316L (European Grade 1.4404). Material Coating Ref L1.

Sizes

As Lintels schedule.

Characteristics

-

Resistance to fire

Has achieved a minimum period of 60 minutes in accordance with BS 476-20 & BS EN 1363-1.

Thermal conductivity

Part L compliant.

Duty

Standard duty.

Heavy duty.

Extra heavy duty.

Extreme duty.

Accessories

Not required.

Keying options to suit required plastering applications.

Eaves lintel.

Feature plate.

Cant brick.

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Sustainability data

Recyclability

100% recyclable

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

-

Manufacturer guidance

Ranging between 15–25%.

Third party certifications

Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

BBA - 18/5499 | Keystone Hi-Therm+

BBA Agrément Certificate

BBA Agrément Certificate

BBA - 98/3493 | Keystone Steel Lintels

BS EN 1090-1

BS EN 1090-1

EN 1090-1 | Cookstown

BS EN 1090-1

BS EN 1090-1

EN 1090-1 | Swadlincote

ISO 14001 Environmental Management Systems

ISO 14001 Environmental Management Systems

ISO 4001

ISO 9001 Quality Management

ISO 9001 Quality Management

ISO 9001

Literature

Keystone Lintels Steel Lintel Manual

Keystone Lintels Steel Lintel Manual

NCCTL Non-Combustible Cavity Tray Lintel

NCCTL Non-Combustible Cavity Tray Lintel

Case studies

Borth - Bow Lintels

Borth - Bow Lintels

Church Farm Barns - Brick Slip Feature Lintels

Church Farm Barns - Brick Slip Feature Lintels

Disraeli Park - Bespoke Brick Feature Splayed Bay System

Disraeli Park - Bespoke Brick Feature Splayed Bay System

Station Approach - Brick Slip Feature Lintels

Station Approach - Brick Slip Feature Lintels

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