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Non-Fire Rated Rail System for Decking or Paving - Feat. Wallbarn Mega Balance Adjustable Pedestals

Name: Non-Fire Rated Rail System for Decking or Paving - Feat. Wallbarn Mega Balance Adjustable Pedestals
Brand: Wallbarn Ltd
SKU: 5ZW6U7UheEgv7t7CVvDf1E

Verified by manufacturer 8 days ago

Wallbarn Ltd

Third party certifications:

ISO 9001 Quality Management
Certificate type
Load Tolerance Test Certificate
Certificate type

Decking or Paving Substructure System - Adjustable polypropylene pedestal with a specialised head for Wallbarn aluminium rails/joists to click securely into place.

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BOS

+44 (0)20 8916 2222 Website

Application

Raised decking or paving, particularly heavy-duty applications.
Ideal for high traffic areas
Not suitable for projects that need to meet Class A specification (see Wallbarn' other fire rated pedestals/products).

Description

Heavy-duty self-levelling adjustable height pedestals for decking, with cross-rail system for extra stability.

Features and benefits:

Designed for heavy loads and foot traffic.
All components have been independently tested for weight tolerances.
Height range of 25–1025 mm.
The self-levelling headpiece is used to accommodate differences in the deck surface below the pedestal.
The aluminium rails are specially designed to clip onto the Mega Balance Pedestal without the need for any mechanical fixing.
The system links all the pedestals together to form a strong and stable substructure for decking or Paving applications.
This system is ideal to cover up and pipes or cabling that runs across the project area.
For tiling/paving projects, a polypropylene headpiece clips onto the aluminium rail, supporting tiles with built-in rubber acoustic shims and lugs for secure placement and drainage gaps.
For decking projects, the system is simply the Mega Balance adjustable pedestal with aluminium joists. The aluminium joists have a perfectly flat 60mm width for the decking to be fixed to.
The system will not rot, warp, bend or corrode making it ideal for large commercial projects.

General information

Color	Black Silver
Finish	Matt Polished Metallic
Material	Polypropylene Guidance for specification option: Pedestals. Aluminium Guidance for specification option: Rails.
Shape	Circle Rectangle
Length	2500 mm 3600 mm Manufacturer guidance Aluminium Box Rails are 2500mm in length. Aluminium I-Plus Rails are 3600mm in length. Mega Balance Pedestals have a base diameter of 200mm with heights in the ranging from 25mm to 1,025mm.
Width	60 mm Manufacturer guidance Aluminium Box & I-Plus Rails are 60mm in width (with varying heights). Mega Balance Pedestals have a base diameter of 200mm with varying heights in the range.
Height	Bespoke Manufacturer guidance Heights of the Aluminium Box Rails are available in 15mm, 20mm & 25mm. The Aluminium I-Plus Rails are available in heights of 50mm, 75mm & 100mm. The Mega Balance Pedestals come in multiple height ranges that cover 25mm to 1025mm. Greater heights can be achieved by stacking the aluminium rails on top of each other in a perpendicular layout. Wallbarn has a headpiece that sits on each rail to accommodate the another to sit on top of it.
Warranty description	15 year Guidance for specification option: Limited warranty

Uniclass	Ss_30_20_30_25 Decking systemsPrimary
CAWS	Q37/460 Support pedestals Q55/110 Deck Q55/395 Support pedestals

Product range	Substructure for Paving and Decking Systems Pedestals for Paving and Decking

Specification data - Decking systems

System performance	- Manufacturer guidance Insert requirements.
Ground preparation	- Manufacturer guidance Insert requirements, specify separately or omit.
Barrier membrane	- Manufacturer guidance Insert requirements or omit.
Structure	-
Foundations	- Manufacturer guidance Insert requirements or omit.
Primary structure	Mega Balance heavy-duty pedestals. Guidance for specification option: Material: Polypropylene. Grade: 2057 kg (Maximum load. 20 713 N; end of linear behaviour: 1560 kg/ 15 300 N. Maximum weight tolerance at minus 40°C (to CATAS 179112 / 1): 27 830 N. Dimensions: Head piece: 150 mm; screw: 140 mm; base: 200 mm. Density (to ASTM D792 Method A): 0.99–1.04 g/cm³. Vicat softening temperature (to ASTM D1525): Softening point with load of 5 kg: >75°C. Impact resistance Izod test, at 23°C (to ASTM D256): >40 J/m; at -20°C: >20 J/m. Melt flow rate (to ASTM D1238): 14–16 g/10minutes. Heat deflection test with load of 1820 kPa (to ASTM D648): >90°C. Coefficient of elasticity (to ASTM D790): 1600 MPa. Manufacturer guidance See also 'Adjustment' below for related options.
Subframe	Aluminium rail joist system - See Rails below.
Fasteners	Manufacturer's standard. Guidance for specification option: Rails click into pedestal heads. Noggins connected to main rails where applicable.
Deck boards	-
Material	- Manufacturer guidance Insert requirements or specify separately.
Board accessories	- Manufacturer guidance Insert requirements or omit.
Guarding	Required. Guidance for specification option: Insert requirements. Not required.
Edge protection	Required. Guidance for specification option: Insert requirements. Not required.
System accessories	None. 1% slope corrector. 2% slope corrector. 3% slope corrector. 5 mm extension. 100 mm extension. Flat slope corrector. Self-levelling anti-shock shim.

Fire classification (EN 13501-1)	Euroclass E. Guidance for specification option: As standard. Class B1-rated pedestals can be manufactured upon request; consult manufacturer for details.
Rails	Aluminium profiled Box Rail 15 x 60 x 2500 mm. Aluminium profiled Box Rail 20 x 60 x 2500 mm. Aluminium profiled Box Rail 25 x 60 x 2500 mm. Aluminium profiled I-Plus Rail 50 x 60 x 3600 mm. Aluminium profiled I-Plus Rail 75 x 60 x 3600 mm. Aluminium profiled I-Plus Rail 100 x 60 x 3600 mm. Show more Manufacturer guidance Rail support system. All rails are aluminium 6063T6 to BS EN 755-9. Fire rating: Class A1 to BS EN 13501-1: 2018. Rails have four shelves/ lips at each corner to allow for a secure fitting into compatible pedestal pads. Surface decking can be mechanically fixed to the rail into the ribbed groove which can hold a screw fixing effectively. Paving: Includes a headpiece for supporting tiles. 100% recyclable. High weight tolerance; consult manufacturer for details. 15-year warranty. Longer rail lengths available as non-standard; consult manufacturer for details.
Adjustment	25–30 mm. 30–37 mm. 37–50 mm. 50–75 mm. 75–125 mm. 125–225 mm. 225–325 mm. 325–425 mm. 425–525 mm. 525–625 mm. 625–725 mm. 725–825 mm. 825–925 mm. 925–1025 mm. Show more Manufacturer guidance Pedestals only; overall height will depend on rails specified.

Sustainability data

Contains Red List materials	No
Country of material origin	United Kingdom Manufacturer guidance Aluminium Rails/joists materials are manufactured in United Kingdom. Pedestal manufactured in Italy.
Country of product manufacture	United Kingdom Manufacturer guidance Aluminium Rails/joists are manufactured in United Kingdom. Pedestals manufactured in Italy.
Manufacturing plant location	United Kingdom
Material	Polypropylene Guidance for specification option: Pedestals. Aluminium Guidance for specification option: Rails.
Recyclability	100%
Recycled content As defined in clause 7.8 of BS EN ISO 14021	20 % Guidance for specification option: Polypropylene.
Expected Life	25 year