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webercem spray DSF - Repair Mortar

Verified by manufacturer 5 months ago

Saint-Gobain Weber Third party certifications:
  • ISO 45001 Health and Safety Management

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

Fibre-reinforced dry spray structural repair concrete

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Application

  • Repairs to large areas of structural concrete.
  • Repairs of highway structures: bridge columns, piers, deck soffits, beams, abutments, parapets, retaining walls, tunnels and viaducts.
  • Repairs of marine structures: jetties, piers, quays, seawalls, concrete offshore platforms, docks and drydocks.
  • Repairs of fire damaged concrete structures.
  • Sealing of mine roadways and tunnels.
  • Structural enhancement of mineshafts.
  • Structural encasement of steel sections, pylons, chimneys and cooling towers.
  • Rock and embankment stabilization.
  • Thin concrete overlays 25–50 mm on columns, beams and soffits.
  • Increasing cover to steel in RC structures.
  • webercem spray DSF has been designed for use in both thin and thick sections up to 300 mm.

Description

Fibre-reinfoced dry spray structural repair concrete designed to give high strength, low rebound, low wastage and to maxmise application thickness. Added alkali-resistant glass fibres give higher tensile strength, reduce shrinkage cracking and rebound.


Containing graded inert limestone aggregates and dust suppressants, webercem spray DSF has conformity testing to BS EN 1504-3 and meets the requirements for a Class R4 repair product.


Features and benefits:

  • Economical - low rebound.
  • No siliceous aggregates, no caustic accelerators.
  • High-build - up to 150 mm thickness can be applied in one pass on vertical and overhead surfaces without any additional mesh reinforcement.
  • Low permeability to water and chlorides.
  • Low chloride ion diffusion: better protection of reinforced concrete marine structures.
  • Complies with National Highways specifications for repairs to highway structures.
  • Fibres provide better strain relief and stress distribution.
  • Thin overlays 25-50 mm on columns piers and walls without the need for mesh, providing extra cover to steel.
  • Class 4 repair product meeting the requirements of BS EN 1504-3.

General information

Material

Cementitious

Shape

Formless

Uniclass

Pr_20_31_16_66 Pre-blended concretesPrimary

CAWS

C42/325 Proprietary sprayed mortar/ concrete

Specification data - Pre-blended concretes

CompressiveStrength

64.4 MPa

Chloride Ion content

<0.01%.

Adhesive bond

3.2 MPa.

Carbonation resistance

Pass.

Modulus of elasticity

24.5 GPa.

Capillary absorption

0.2 kgm-²h-0.5.

Coefficient of thermal expansion

30.0 x 10-6/°C.

Reaction to fire

Class A1.

Thermal compatibility, part one, freeze-thaw

2.7 MPa.

Standard

To BS EN 1504-3.

Mortar type

Cement-based polymer-modified.

Performance requirement class

R4.

Sustainability data

Material

Cementitious

Third party certifications

ISO 45001 Health and Safety Management

ISO 45001:2018

ISO 9001 Quality Management

ISO 9001:2015

Literature

webercem spray DSF - Technical datasheet

webercem spray DSF - Technical datasheet

Inspiration Guide

Inspiration Guide

Solutions for construction - Introducing Weber

Solutions for construction - Introducing Weber

Marine Infrastructure Guide

Marine Infrastructure Guide

Weber Concrete Repair and Protection

Weber Concrete Repair and Protection

Supply Chain Sustainability School Gold Status

Supply Chain Sustainability School Gold Status