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Luxe Clad A1® DFC - Discreet Fix Cassette Cladding System - Rainscreen Cladding

Verified by manufacturer 3 days ago

Solid Collection

Luxe Clad Variant:
Third party certifications:
  • BS EN 13501-1

    BS EN 13501-1

    Certificate type

  • ISO 9001 Quality Management

    Certificate type

  • UL Certified

    UL Certified

    Certificate type

Non-combustible, A1-rated, discreet fix cassette rainscreen cladding system.

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+44 (0)1423 611 100 Website

Application

Particularly suited for a wide range of architectural cladding applications on both internal and external commercial and residential projects, where a sleek/ modern facade is required.


All provided products are tested and certified in accordance with Approved Document B, Volume 2, for high-rise buildings.

Description

Non-combustible, A1-rated, discreet fix cassette. Panels are available in different thickness options.


A typical system comprises:

  • Insulation (to specified thickness).
  • Breather membrane.
  • EVT II support structure.
  • Cavity fire barriers.
  • A1-rated cladding panels (to specified thickness).
  • RJ Facades Ltd fixings.


Cladding panel - Features and benefits:

  • Panels are cut and folded by air bending to form a four-sided tray/ cassette panel with fixings installed in the reveals/ panel joints. The base of the cassette is return folded to make labyrinth joint to allow for ventilation. Fixings can be matched to the panel to give a partially hidden installation.
  • Drained and ventilated design with baffle-jointed panels.
  • No oil-canning appearance.
  • Offers a cost-effective and aesthetically pleasing facade solution.
  • Lightweight and rigid, easy to install.
  • Installation method: Either top-down or bottom-up.
  • Non-combustible: A1 rated to BS EN 13501-1.
  • Versatile: Can be custom designed into a wide range of shapes and dimensions including perforated or curved in some applications.
  • UL Mark – Performance of Cladding and Cladding Support Systems (pending).
  • Tested to CWCT standards with wind load of 3600 Pa safety. 
  • Highly durable and impact-resistant, can be used effectively in high traffic areas.
  • Available in an extensive range of standard colours.
  • Finished with polyvinylidene difluoride (PVDF) KYNAR 500, HYLAR 5000 or fluoroethylene vinyl ether (FEVE) paints, known for their high durability, providing the optimum resistance to weather. They also provide customizable colour/ finish options.
  • Warranty available up to 40 years - consult manufacturer for details.
  • Extremely flat, low surface stress.
  • Also available as a TFP Through Fix Panel (Rivet Fixed) Cladding System, SFC (Secret Fix Cassette Cladding System - hook on fixed), IPP (Interlocking Pressed Plank Cladding System), PCP (Pressed Clip Plank Cladding System), CP (Castellated Panel Cladding System), or Eco Luxe ® (near zero CO2 e) low carbon aluminium alloy (which are specified separately).


Fixed with colour matched fixings installed in the vertical panel joints. Stiffeners as required are stud welded to the rear of the panel to give a mechanical, non-combustible installation with no use of glue/ adhesives. Consult manufacturers drawings for further details.


Secondary support structure - Features and benefits:

  • Lightweight.
  • Durable.
  • Certified low carbon: ≤4.0/kg co²eq/1.0 kg aluminium.
  • UL Mark – Performance of Cladding and Cladding Support Systems (R40530-1).
  • Tested to Centre for Window and Cladding Technology (CWCT).
  • UKAS accredited.
  • NHBC recognized for technical project submissions.
  • System warranty available - contact manufacturer's technical team for information.


Multiple colour options are available, including:

  • Solid.
  • Metallic.
  • Sparkling.
  • Patina.
  • Corten.
  • Stone.
  • Brushed.
  • Wood.
  • Iridium.
  • Bespoke.

General information

Color

White

Cream

Beige

Grey

Black

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Finish

PVdF

Painted

Powder-coated

Metallic

Anodized

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Material

Aluminium

Shape

Rectangle

Other

Length

2500 mm

3200 mm

4000 mm

Bespoke

Width

1000 mm

1250 mm

1500 mm

Bespoke

Height

2 mm

3 mm

Manufacturer guidance

Sheet thickness.

Warranty description

40 year

Guidance for specification option:

Warranty available up to 40 years - consult manufacturer for details.

Uniclass

Ss_25_20_70_25 Drained and back-ventilated rainscreen cladding systemsPrimary

CAWS

H92/120 Rainscreen cladding

Specification data - Drained and back-ventilated rainscreen cladding systems

Description

Discreet fix cassette cladding system.

Thermal insulation

Rockwool Duo Slab (or equivalent, where applicable).

Guidance for specification option:

Insert required thickness.


  • Thermal performance: 0.034 W/(m·K).
  • Reaction to fire (to BS EN 13501-1): A1.
  • Fixings: RJ Facades Ltd - Fire rated insulation fixings.


Breather membrane

-

Material

DuPont™ Tyvek® FireCurb®.

Guidance for specification option:

  • Reaction to fire (to BS EN 13501-1): B-s1, d0, in accordance with ADB v2 for high-rise buildings.
  • Water tightness (to EN 1928 (A)): Class W1.


Secondary support structure

EVT II aluminium carrier rail system.

Guidance for specification option:

EVT II Helping Hand Brackets, System Profiles and Structural Support Profiles:

  • Brackets: Adjustability of 47 mm up to maximum 364 mm. Custom depth brackets are also available - consult manufacturer for details.
  • System Profiles and Structural Support Profiles: Aluminium carrier system, manufactured in 6063 T6 or 6060 T66 using certified low carbon aluminium alloy, profiles and fixings which have been Centre for Window and Cladding Technology (CWCT) tested and certified by UL Mark – Performance of Cladding and Cladding Support Systems (R40530-1), UKAS accredited and recognized by the NHBC for technical project submissions. Designed to offer a cost effective yet strong carrier system, and is suitable for all building types. 


EVT II - Structural C Channels and Top-Hat Support Profiles:

Comprises of aluminium or stainless steel top-hats and C-channel rails to allow brackets to be installed in isolation of stud location or increase system depth. The EVT II top-hats can also be used in their own right to replace timber batten style sub-grids.


EVT II - Rails:

L-profile or T-profile, available in a range of sizes and 6 m in length. Consult manufacturer for details.

Manufacturer guidance

Consult manufacturer for guidance.

Cavity fire barriers

-

Horizontal

Siderise E90 I30 Open State Cavity Barriers.

Manufacturer guidance

Fixings: Fire tested fixings to be advised by Siderise to equivalent performance of fire barrier, fixing reference dictated by substrate.

Vertical

Siderise E90 I30 Closed State Cavity Barriers.

Siderise OSC I Cassette Inserts 100/ 50.

Manufacturer guidance

Fixings: Fire tested fixings to be advised by Siderise to equivalent performance of fire barrier, fixing reference dictated by substrate.

Cladding panels

-

Material

Aluminium - 3000 series.

Aluminium - 5000 series.

Manufacturer guidance

Fixed with JT4 FR 4 4.8 x 19 S12 - Ejot self-drill low profile dome head stainless steel, A2 grade, 4.8 x 19 mm, colour matched to panel.

2 mm aluminium alloy top-hat attached to reverse of panel using stud weld fixings.

Panel joints

22 mm joints in both vertical and horizontal directions.

Closed joints.

System accessories

Not required.

130530 EVT II Single Thermal Pad 80 x 42 mm.

130531 EVT II Double Thermal Pad 160 x 42 mm.

Window flashing profile.

Configuration/ Design

-

Manufacturer guidance

Insert drawing or project reference, or insert requirements.

Thickness

2 mm.

Guidance for specification option:

5.51 kg/m².

3 mm.

Guidance for specification option:

8.24 kg/m².

Panel size

2500 x 1000 mm.

2500 x 1250 mm.

2500 x 1500 mm.

3200 x 1000 mm.

3200 x 1250 mm.

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Manufacturer guidance

Length x width.

Material Finish

PVDF KYNAR 500.

HYLAR 5000.

FEVE.

Polyester powder-coated.

TGIC free polyester powder-coated.

Manufacturer guidance

To EN 1396/ AAMA 2605.

Colour

Pure White.

White.

Cream.

Beige.

Light Grey.

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Manufacturer guidance

Colours listed are only a sample of the possibilities available. Any RAL, NCS and NCS-S color chart can be used. On request, manufacturer can also prepare individual colours to match required specifications.

Reaction to fire

To BS EN 13501-1, Class A1.

Sheathing board

RCM Y Wall Board.

Guidance for specification option:

  • Thickness/ weight: 12 mm/ 14.607 kg/m².
  • Panel size (l x w): 2400 x 1200 mm.
  • Reaction to fire (to BS EN 13501-1): A1.
  • Fixings: FIX006 RCM WINGTIP SCREW, 4.8 x 38 mm for SFS – Consult manufacturer’s details for fixing layouts.


Cavity

50 mm open joint installation.

Guidance for specification option:

Measured from face of insulation to rear of panel, can be reduced by 50% at fire barrier locations or other “pinch” points.

25 mm closed joint installation.

Guidance for specification option:

Measured from face of insulation to rear of panel, can be reduced by 50% at fire barrier locations or other “pinch” points.

Manufacturer guidance

Cavity depth.

Fixings

Supplied by RJ Facades.

Guidance for specification option:

Fire rated, ETA approved fixing, RJ Facades Ltd to carry out pull out test on site to determine correct fixing.

Sustainability data

Contains Red List materials

No

Country of material origin

Europe

Country of product manufacture

United Kingdom

Material

Aluminium

Recyclability

100% recyclable

Recycled content

As defined in clause 7.8 of BS EN ISO 14021

99.5 %

Guidance for specification option:

Up to 99.5% recycled content for aluminium sheet, and up to 75% recycled content for extruded aluminium. These values could vary depending on where the material is sourced.

Third party certifications

BS EN 13501-1

BS EN 13501-1

EN 13501-1 2018 PVDF 47μm Luxe Clad A1 Classification Report 522A

ISO 9001 Quality Management

ISO 9001 Quality Management

UKAS ISO 9001 2015

UL Certified

UL Certified

Certificate for the UL Mark – Performance of Cladding and Cladding Support Systems EVT 11

Literature

Luxe Clad A1 Colour Chart

Luxe Clad A1 Colour Chart

EVT 11 Brackets

EVT 11 Brackets

System Profiles & Structural Support Profiles

System Profiles & Structural Support Profiles

Technical brochure

Technical brochure