UltraPly™ TPO Ballasted Warm Roof System
Verified by manufacturer 20 days ago
A ballasted, single ply membrane warm roof system.
Application
Suitable for any building that can accommodate the extra load of the ballast and where the roof slope does not exceed 10%.
Description
UltraPly™ TPO Ballasted System is an economical TPO Roofing System, suitable for a wide variety of buildings. The membrane is loosely laid over the substrate and held in place using approved ballast.
Features and benefits:
- Circular system.
- Low installation cost.
- Use of large TPO panels up to 3.05 m.
- Fewer seams.
- Fast installation.
- Large choice of compatible substrates.
- Excellent fire rating.
- Superb weathering resistance.
System components:
- UltraPly™ TPO.
- ISOGARD™ AK PIR Insulation.
- ISOGARD™ MG PIR Insulation.
- RESISTA™ AK PIR Insulation.
- RESISTA™ MG PIR Insulation.
- Air and vapour control layer.
- BA-2012 Bonding Adhesive (for vertical membrane application).
General information
Color | White Grey |
Material | Polyolefin Polyisocyanurate (PIR) |
Uniclass | |
CAWS | J42/10 Warm deck roof covering J42/110 Warm deck roof covering |
Specification data - Single layer sheet warm roof covering systems
Preparation | |
Horizontal work | The substrate will be securely fixed, clean, dry, smooth and free of contaminants such as greases, animal fats, coal tar and oil-based products. All sharp edges, nibs and rough surfaces which could damage the membrane will be removed or otherwise isolated. |
Air and vapour control layer | |
Type | Elevate V-Gard ALU 1500 self-adhesive air and vapour control layer.Elevate V-Gard PE 200 air and vapour control layer.Elevate V-Gard PE 200 E air and vapour control layer.Elevate V-Gard PE 400 air and vapour control layer.Manufacturer guidanceV-Gard PE 200, V-Gard PE 200 E and V-Gard PE 400 ballasted systems Loose laid over the approved substrate, joints are taped using V-Gard PE Seam Tape. Use where insulation layer is to be mechanically attached through the AVCL (low humidity class buildings only). |
Attachment | As type. |
Insulation | |
Type | ISOGARD AK PIR Insulation.Guidance for specification option: Thermal conductivity: 0.023 W/m.K. Thickness: 30–160 mm. Insert requirements. Elevate ISOGARD AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex. ISOGARD MG PIR Insulation.Guidance for specification option: Thermal conductivity: 0.025–0.028 W/m.K. Thickness: 30–160 mm. Insert requirements. Elevate ISOGARD MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer. RESISTA AK PIR Insulation.Guidance for specification option: Thermal conductivity: 0.023 W/m.K. Thickness: 30–160 mm. Insert requirements. Elevate RESISTA AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex RESISTA MG PIR Insulation.Guidance for specification option: Thermal conductivity: 0.025–0.028 W/m.K. Thickness: 30–160 mm. Insert requirements. Elevate RESISTA MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer. Manufacturer guidanceConsult the manufacturer's Technical Services Department for R-Value/U-value calculations as required. |
Attachment | Loose laid. |
Waterproof covering | |
Type | UltraPly™ TPO Roofing Membrane 1.1 mm.UltraPly™ TPO Roofing Membrane 1.2 mm.UltraPly™ TPO Roofing Membrane 1.5 mm.UltraPly™ TPO Roofing Membrane 1.8 mm.Manufacturer guidanceA flexible thermoplastic polyolefin membrane, incorporating ethylene-propylene rubber into a polypropylene matrix, with a polyester weft-inserted scrim reinforcement, manufactured in an ISO 9001 and ISO 14001 registered facility. Specification compliance: UL Classified/ FM Approved. ASTM D 6878-2013/ EN 13956 (CE Mark). 7500 hrs of Artificial Ageing as per EN 1297. |
Attachment | Loose laid. |
Joints | 75 mm minimum overlap with welded seam. |
Surface protection | Geotextile protection mat, 200 g/m² (minimum) weight, and ballast layer, 50 kg/m² (minimum) weight.Guidance for specification option: The ballast layer such as pavers, pebbles, concrete, are placed on top of the geotextile protection mat. The minimum weight of ballast material required for this system is 50 kg/m2. More ballast weight may be required for roofs with higher wind load. |
System accessories | UltraPly TPO Coated Metal Plate.UltraPly TPO Cut Edge Sealant.UltraPly TPO QuickSeam Flashing.UltraPly TPO Joint Cover.UltraPly TPO Inside/Outside Corners.UltraPly TPO Walkway Pad.UltraPly TPO General Purpose Sealant.Water Block Seal (S-20).Pourable Sealer S-10 (Parts A & B).Splice Wash SW-100.Bonding Adhesive BA-2012.Coiled Metal Batten Strip.HD Seam Plates.Single Ply QuickPrime Primer.All Purpose (AP) Fasteners.Heavy Duty (HD) Fasteners.Termination Bar. |
Corners | Corners formed using UltraPly TPO Pre-moulded inside/outside corner. Corners field-fabricated using UltraPly TPO Unsupported Flashing. |
Pipes | Pipe penetrations: Flash with pre-moulded UltraPly TPO Pipe Flashing, Field flashing using UltraPly TPO Unsupported Flashing or UltraPly TPO Penetration Pocket Kit. |
Outlets | Drains: Install Water Block Sealant between membrane and outlet bowl. Secure membrane mechanically to outlet using integral clamping ring. Drains: Insert outlet bedded on Water Block Sealant. Secure and flash with QuickSeam Flashing. |
Walls | Wall terminations: Termination bar, fastened with Water Block Sealant and GP Sealant installed along top edge. Guidance for specification option: @200mm (maximum) o.c. Wall terminations: Metal batten bar fastened with surface mounted or inserted metal counter flashing protection. Guidance for specification option: @150mm (maximum) o.c. Wall terminations: Metal capping or concrete coping stones. Wall termination: Edge trim formed from UltraPly TPO Coated Metal. Guidance for specification option: An edge trim will be prefabricated using UltraPly TPO Coated Metal and installed with fasteners @ maximum 200 mm centres. The UltraPly TPO roofing membrane will be sealed to the trim by hot-air welding. Wall termination: Preformed metal edge trim. |
Colour/ Finish | White. Grey. |
Sustainability data
Material | Polyolefin Polyisocyanurate (PIR) |
BIM objects
| Platform | Compatible | Version |
|---|---|---|
 Revit | - | 1 |
Literature
UltraPly™ TPO Single Ply Roofing