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UltraPly™ TPO Fully Adhered Warm Roof System

Verified by manufacturer 20 days ago

Elevate EMEA

A fully adhered, single ply membrane warm roof system.

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Application

  • Suitable for contoured roofs, roofs with irregular shape and any roof with limited load bearing capacity, provided the substrate is compatible with Elevate contact adhesives.
  • Suited for green roofs and roofs with PV installations.

Description

UltraPly™ TPO Fully Adhered System is a lightweight system with design flexibility. Membrane panels are fully adhered directly to an acceptable substrate using Elevate Bonding Adhesive.


Features and benefits:

  • Suitable for unusual roof configurations.
  • Lightweight system.
  • Aesthetics.
  • High wind uplift performance.


System components:

  • UltraPly™ TPO.
  • BA-2012 Bonding Adhesive.
  • UltraPly Bonding Adhesive.
  • ISOGARD™ HD Cover Board.
  • ISOGARD™ AK PIR Insulation.
  • ISOGARD™ MG PIR Insulation.
  • RESISTA™ AK PIR Insulation.
  • RESISTA™ MG PIR Insulation.
  • I.S.O. Twin Pack Adhesive.
  • Air and vapour control layer.

General information

Color

White

Grey

Material

Polyolefin

Polyisocyanurate (PIR)

Uniclass

Ss_30_40_30_80 Single layer sheet warm roof covering systemsPrimary

CAWS

J42/10 Warm deck roof covering

J42/110 Warm deck roof covering

Specification data - Single layer sheet warm roof covering systems

Preparation

-

Horizontal work

The substrate will be securely fixed, clean, dry, smooth and free of contaminants such as greases, animal fats, coal tar and oil-based products. All sharp edges, nibs and rough surfaces which could damage the membrane will be removed or otherwise isolated. Should the V-Gard MAX air and vapour control layer be used, the substrate will be prepared with Elevate SA-19 Primer.

Guidance for specification option:

Elevate SA-19 Primer is used to prime and prepare exterior concrete, wood, and metal surfaces to enhance the adhesion of Elevate V-Gard vapour control membrane. It's also used to prime seams when required.

Air and vapour control layer

-

Type

Elevate V-Gard MAX self-adhesive air and vapour control layer.

Elevate V-Gard ALU 1500 self-adhesive air and vapour control layer.

Elevate V-Gard PE 200 air and vapour control layer.

Elevate V-Gard PE 200 E air and vapour control layer.

Elevate V-Gard PE 400 air and vapour control layer.

Manufacturer guidance

V-Gard MAX

Use where insulation layer is to be adhered to the AVCL. Self-adhesive to approved substrates (wood, steel).

V-Gard ALU 1500

Use where insulation layer is to be mechanically attached through the AVCL. Self-adhesive to approved substrates (wood, steel).

V-Gard PE 200, V-Gard PE 200 E, V-Gard PE 400 mech systems

Use where insulation layer is to be mechanically attached through the AVCL (low humidity class buildings only).

Attachment

As type.

Insulation

-

Type

ISOGARD AK PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.023 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate ISOGARD AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex.

ISOGARD MG PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.025–0.028 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate ISOGARD MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer.

RESISTA AK PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.023 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate RESISTA AK insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gastight multi-layered aluminium complex.

RESISTA MG PIR Insulation.

Guidance for specification option:

Thermal conductivity: 0.025–0.028 W/m.K.

Thickness: 30–160 mm. Insert requirements.


Elevate RESISTA MG insulation board consists of a closed-cell polyiso (PIR) foam core laminated on both sides to a gasopen mineral glassfibre facer.

ISOGARD HD.

Guidance for specification option:

As per RubberGard EPDM Fully Adhered Warm Roof spec.

Manufacturer guidance

Consult the manufacturer's Technical Services Department for R-Value/U-value calculations as required.

Attachment

I.S.O. Twin Pack Insulation Adhesive.

Guidance for specification option:

Elevate I.S.O. Twin Pack Insulation Adhesive is a two-component low-rise polyurethane adhesive designed for anchoring acceptable roof insulation and cover boards to an acceptable substrate, as well as for adhering multiple layers of insulation. It is a solvent-free insulation adhesive that contains no harmful HCFC or CFC.

Waterproof covering

-

Type

UltraPly™ TPO Roofing Membrane 1.1 mm.

UltraPly™ TPO Roofing Membrane 1.2 mm.

UltraPly™ TPO Roofing Membrane 1.5 mm.

UltraPly™ TPO Roofing Membrane 1.8 mm.

Manufacturer guidance

A flexible thermoplastic polyolefin membrane, incorporating ethylene-propylene rubber into a polypropylene matrix, with a polyester weft-inserted scrim reinforcement, manufactured in an ISO 9001 and ISO 14001 registered facility.

Specification compliance:

UL Classified/ FM Approved.

ASTM D 6878-2013/ EN 13956 (CE Mark).

7500 hrs of Artificial Ageing as per EN 1297.

Attachment

BA-2012 Bonding Adhesive.

UltraPly Bonding Adhesive.

Manufacturer guidance

Super spreader or roller applied contact adhesives.

Contact the manufacturer's Technical Department for details on defining the proper method of attachment for the substrate.

Joints

75 mm minimum overlap with welded seam.

Surface protection

UltraPly TPO walkway pads.

Guidance for specification option:

Elevate UltraPly TPO Walkway Pad is a 762 mm wide walkway made of flexible thermoplastic polyolefin and produced with a polyester weft inserted reinforcement. It has a white, textured, slip-resistant top surface. It is required to protect the roofing system from damage in areas with intensive rooftop traffic (hatches, doorways, ladders and roofs subject to periodic traffic for maintenance of technical equipment).

System accessories

UltraPly TPO Coated Metal Plate.

UltraPly TPO Cut Edge Sealant.

UltraPly TPO QuickSeam Flashing.

UltraPly TPO Joint Cover.

UltraPly TPO Inside/Outside Corners.

UltraPly TPO Walkway Pad.

UltraPly TPO General Purpose Sealant.

Water Block Seal (S-20).

Pourable Sealer S-10 (Parts A & B).

Splice Wash SW-100.

Bonding Adhesive BA-2012.

Coiled Metal Batten Strip.

HD Seam Plates.

Single Ply QuickPrime Primer.

All Purpose (AP) Fasteners.

Heavy Duty (HD) Fasteners.

Termination Bar.

Corners

Corners formed using UltraPly TPO Pre-moulded inside/outside corner. Corners field-fabricated using UltraPly TPO Unsupported Flashing.

Pipes

Pipe penetrations: Flash with pre-moulded UltraPly TPO Pipe Flashing, Field flashing using UltraPly TPO Unsupported Flashing or UltraPly TPO Penetration Pocket Kit

Outlets

Drains: Install Water Block Sealant between membrane and outlet bowl. Secure membrane mechanically to outlet using integral clamping ring.

Drains: Insert outlet bedded on Water Block Sealant. Secure and flash with QuickSeam Flashing.

Walls

Wall terminations: Termination bar, fastened with Water Block Sealant and GP Sealant installed along top edge.

Guidance for specification option:

@200mm (maximum) o.c.

Wall terminations: Metal batten bar fastened with surface mounted or inserted metal counter flashing protection.

Guidance for specification option:

@150mm (maximum) o.c.

Wall terminations: Metal capping or concrete coping stones.

Wall termination: Edge trim formed from UltraPly TPO Coated Metal.

Guidance for specification option:

An edge trim will be prefabricated using UltraPly TPO Coated Metal and installed with fasteners @ maximum 200 mm centres. The UltraPly TPO roofing membrane will be sealed to the trim by hot-air welding.

Wall termination: Preformed metal edge trim.

Colour/ Finish

White.

Grey.

Sustainability data

Material

Polyolefin

Polyisocyanurate (PIR)

BIM objects

Platform Compatible Version
Revit
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1

Literature

UltraPly™ TPO Single Ply Roofing

UltraPly™ TPO Single Ply Roofing